Product Description
R137 Helical Gear Helical Reduction Speed Reducer Gearbox Unit. Helical gearbox series not only has higher transmission efficiency and loading capability than those of single-stage worm wheel transmission, but also reduces space. Moreover, under the close volume, the series can obtain higher transmission ratio and is more favorable for equipment setting. This product can be combined with various reducers to meet different requirements. S series with self-lock function
Energy Efficiency: Leveraging the advantages of high efficiency of helical gears and smooth transmission of worm gears, the reducer performs with outstanding stability and efficiency is above 90%
Loading Capacity: Available with power ranges from 0.12KW to 37KW, depending on different requirements and applications.
Installation Flexibility: All models are designed for a choice of mounting position M1-M6 specified by customers.
RICHMAN UNIVERSAL SOURCING CO LIMITED is located in HangZhou ZheJiang . With more than 20 years experience in gear transmission area, we have our owned factory and product lines. Worm reducer (WP series; RV series; VF series), screw jack reducer (WSH series) and helical gearbox (K,S,R,F series) are current mainly products. Strict and precision quality control procedure makes the final products meet demands of our customers.
We try to develop different markets, cooperate with kinds of customers, which can makes us keep moving forward, keep innovative and international vision. Richman Universal Sourcing is your best partner of transmission resolutions.
| Application: | Motor, Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Calculating Gear Ratio in a Worm Reducer
The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:
Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft
For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.
It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.
When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.
How to Calculate the Input and Output Speeds of a Worm Gearbox?
Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:
- Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
- Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:
N2 = N1 / (Z1 * i)
Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)
It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.
Can a Worm Gearbox Provide High Torque Output?
Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.
The torque output of a worm gearbox is influenced by several factors:
- Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
- Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
- Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
- Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
- Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.
Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.
editor by CX 2023-10-26
China wholesaler Km Series Energy Saving and Environmental Protection Hypoid Gearbox Helical Gear Box Speed Reducer Km Series Gearbox automatic gearbox
Product Description
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
Product Parameters
|
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
|
Gearing Arrangement |
Hypoid |
|
Output Torque |
100~500NM |
|
Input Speed |
1400rpm |
|
Output Speed |
5~187 |
|
Place of Origin |
China |
|
Brand Name |
HUAKE |
|
Product name |
Hypoid gear reducer |
|
Color |
Blue |
|
Ratio |
5-400 |
|
Certificate |
ISO9001 CCC CE |
Detailed Photos
Product Description
KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CHINAMFG W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
Main Material:
(1) Housing: aluminum alloy
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.
Gearbox Application
Company Profile
Certifications
Packaging & Shipping
FAQ
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
How to Calculate the Efficiency of a Worm Gearbox
Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:
- Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
- Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
- Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%
For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.
It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2023-10-23
China Standard R67 Helical Gear Reductor Belt Conveyor Drives Speed Reducer Gearbox supplier
Product Description
R67 Helical Gear Reductor Belt Conveyor Drives Speed Reducer Gearbox. Helical gearbox series not only has higher transmission efficiency and loading capability than those of single-stage worm wheel transmission, but also reduces space. Moreover, under the close volume, the series can obtain higher transmission ratio and is more favorable for equipment setting. This product can be combined with various reducers to meet different requirements. S series with self-lock function
Energy Efficiency: Leveraging the advantages of high efficiency of helical gears and smooth transmission of worm gears, the reducer performs with outstanding stability and efficiency is above 90%
Loading Capacity: Available with power ranges from 0.12KW to 37KW, depending on different requirements and applications.
Installation Flexibility: All models are designed for a choice of mounting position M1-M6 specified by customers.
RICHMAN UNIVERSAL SOURCING CO LIMITED is located in HangZhou ZheJiang . With more than 20 years experience in gear transmission area, we have our owned factory and product lines. Worm reducer (WP series; RV series; VF series), screw jack reducer (WSH series) and helical gearbox (K,S,R,F series) are current mainly products. Strict and precision quality control procedure makes the final products meet demands of our customers.
We try to develop different markets, cooperate with kinds of customers, which can makes us keep moving forward, keep innovative and international vision. Richman Universal Sourcing is your best partner of transmission resolutions.
| Application: | Motor, Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Calculating Gear Ratio in a Worm Reducer
The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:
Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft
For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.
It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.
When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-10-20
China high quality R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox cvt gearbox
Product Description
Technical data:
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Our Advantages
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-09-08
China Helical Worm Gear Speed Reducer Gearbox S Type with Flange Mounted Solid Shaft and Aq Connector gearbox worm box
Merchandise Description
Helical Worm Equipment Motor (S Sort)
|
Enter Configurations |
Motor mounted |
| IEC B5/B14 Motor Flange (AM Flange) | |
| Servo Motor Flange (AQA Flange) | |
| Shaft Enter (Advertisement connection) | |
|
Output Configurations
|
Solid output shaft |
|
Solid output shaft with flange |
|
|
Hollow output shaft |
|
|
Hollow output shaft with flange |
|
|
Variants of the Helical Worm Gear Device Collection S / SF / SA / SAF |
Foot- or flange-mounted |
|
B5 or B14 flange-mounted |
|
|
Reliable shaft or hollow shaft |
|
|
Hollow shaft with keyed relationship, shrink disk, splined hollow shaft, or Torque Arm |
Principal Characteristic
The straightforward style can make for price-usefulness. Use the S collection gear models to implement easy tasks in your equipment or plant applications. The linear energy transmission makes the helical-worm equipment models specifically tranquil in procedure. The blend with a helical equipment stage significantly increases the performance compared to pure worm equipment models.
Specification
|
Design |
Shaft Dia. mm |
Horizontal Centre Height mm |
External Flange Dia. mm |
Electricity (kw) |
Ratio (i) |
Nominal Torque (Nm) |
|
|
Strong Shaft |
Hollow Shaft |
||||||
|
S/SF/SA/SAF37 |
ф20 |
ф20 |
88 |
– |
.12-.fifty five |
24-204 |
100 |
|
S/SF/SA/SAF47 |
ф25 |
ф30 / ф25 |
one hundred |
one hundred sixty |
.18-.seventy five |
24-204 |
150 |
|
S/SF/SA/SAF57 |
ф30 |
ф35 / ф30 |
112 |
two hundred |
.75-1.5 |
24-204 |
250 |
|
S/SF/SA/SAF67 |
ф35 |
ф45 /ф40 |
a hundred and forty |
200 |
.75-three |
24-285 |
460 |
|
S/SF/SA/SAF77 |
ф45 |
ф60 / ф50 |
a hundred and eighty |
250 |
.seventy five-7.five |
24-385 |
1200 |
|
S/SF/SA/SAF87 |
ф60 |
ф70 / ф60 |
225 |
350 |
one.1-11 |
24-389 |
2000 |
|
S/SF/SA/SAF97 |
ф70 |
ф90 / ф70 |
280 |
450 |
one.5-eighteen.five |
24-389 |
3500 |
Firm Profile
Packing
Scenarioes
FAQ
Q1: I want to buy your merchandise, how can I spend?
A: You can spend by means of T/T(30%+70%), L/C ,D/P and so on.
Q2: How can you assure the quality?
A: A single year’s guarantee against B/L day. If you fulfill with high quality problem, make sure you send out us photos or online video to check out, we assure to deliver spare parts or new goods to substitute. Our assure not include inappropriate operation or wrong specification assortment.
Q3: How we decide on models and requirements?
A: You can electronic mail us the sequence code (for case in point: RC sequence helical gearbox) as well as need specifics, such as motor energy,output velocity or ratio, service aspect or your software…as much info as feasible. If you can source some photos or drawings,it is great.
This fall: If we never locate what we want on your web site, what should we do?
A: We supply 3 possibilities:
1, You can electronic mail us the photos, drawings or descriptions particulars. We will attempt to layout your products on the basis of our
standard versions.
2, Our R&D section is specialist for OEM/ODM items by drawing/samples, you can ship us samples, we do customized layout for your bulk buying.
three, We can develop new goods if they have excellent industry. We have previously developed many items for unique making use of successful, such as special gearbox for agitator, cement conveyor, sneakers machines and so on.
Q5: Can we purchase 1 computer of each merchandise for quality screening?
A: Yes, we are glad to settle for demo buy for top quality testing.
Q6: How about your merchandise shipping time?
A: Generally for 20’container, it will take 25-thirty workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
|
US $150-180 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Foot/Flange Mounted |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Motor mounted |
| IEC B5/B14 Motor Flange (AM Flange) | |
| Servo Motor Flange (AQA Flange) | |
| Shaft Input (AD connection) | |
|
Output Configurations
|
Solid output shaft
|
|
Solid output shaft with flange
|
|
|
Hollow output shaft
|
|
|
Hollow output shaft with flange
|
|
|
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
|
Foot- or flange-mounted
|
|
B5 or B14 flange-mounted
|
|
|
Solid shaft or hollow shaft
|
|
|
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm
|
###
|
Model
|
Shaft Dia.
mm
|
Horizontal Center Height mm
|
External Flange Dia.
mm
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|
|
Solid Shaft
|
Hollow Shaft
|
||||||
|
S/SF/SA/SAF37
|
ф20
|
ф20
|
88
|
– |
0.12-0.55
|
24-204
|
100
|
|
S/SF/SA/SAF47
|
ф25
|
ф30 / ф25
|
100
|
160
|
0.18-0.75
|
24-204
|
150
|
|
S/SF/SA/SAF57
|
ф30
|
ф35 / ф30
|
112
|
200
|
0.75-1.5
|
24-204
|
250
|
|
S/SF/SA/SAF67
|
ф35
|
ф45 /ф40
|
140
|
200
|
0.75-3
|
24-285
|
460
|
|
S/SF/SA/SAF77
|
ф45
|
ф60 / ф50
|
180
|
250
|
0.75-7.5
|
24-385
|
1200
|
|
S/SF/SA/SAF87
|
ф60
|
ф70 / ф60
|
225
|
350
|
1.1-11
|
24-389
|
2000
|
|
S/SF/SA/SAF97
|
ф70
|
ф90 / ф70
|
280
|
450
|
1.5-18.5
|
24-389
|
3500
|
|
US $150-180 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Foot/Flange Mounted |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Motor mounted |
| IEC B5/B14 Motor Flange (AM Flange) | |
| Servo Motor Flange (AQA Flange) | |
| Shaft Input (AD connection) | |
|
Output Configurations
|
Solid output shaft
|
|
Solid output shaft with flange
|
|
|
Hollow output shaft
|
|
|
Hollow output shaft with flange
|
|
|
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
|
Foot- or flange-mounted
|
|
B5 or B14 flange-mounted
|
|
|
Solid shaft or hollow shaft
|
|
|
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm
|
###
|
Model
|
Shaft Dia.
mm
|
Horizontal Center Height mm
|
External Flange Dia.
mm
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|
|
Solid Shaft
|
Hollow Shaft
|
||||||
|
S/SF/SA/SAF37
|
ф20
|
ф20
|
88
|
– |
0.12-0.55
|
24-204
|
100
|
|
S/SF/SA/SAF47
|
ф25
|
ф30 / ф25
|
100
|
160
|
0.18-0.75
|
24-204
|
150
|
|
S/SF/SA/SAF57
|
ф30
|
ф35 / ф30
|
112
|
200
|
0.75-1.5
|
24-204
|
250
|
|
S/SF/SA/SAF67
|
ф35
|
ф45 /ф40
|
140
|
200
|
0.75-3
|
24-285
|
460
|
|
S/SF/SA/SAF77
|
ф45
|
ф60 / ф50
|
180
|
250
|
0.75-7.5
|
24-385
|
1200
|
|
S/SF/SA/SAF87
|
ф60
|
ф70 / ф60
|
225
|
350
|
1.1-11
|
24-389
|
2000
|
|
S/SF/SA/SAF97
|
ф70
|
ф90 / ф70
|
280
|
450
|
1.5-18.5
|
24-389
|
3500
|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-02-01
China wholesaler RV030/040 road speed reducer parallel shaft gearbox helical speed reducer worm gearbox efficiency
Relevant Industries: Constructing Content Stores, Producing Plant, Equipment Repair Stores, Food & Beverage Factory, Farms, Retail, Food Store, Printing Stores, Construction works , Power & Mining, Meals & Beverage Outlets
Weight (KG): 3 KG
Gearing Arrangement: Worm
Output Torque: 2-3571N.m
Enter Pace: 600-3000rpm
Output Speed: .3-419rpm
Product name:: GMRV Sequence Worm Pace Reducers
Worm gearbox type:: GMRV /GRV
Gearbox measurement:: 25.thirty.40.50.sixty three.75.ninety.one hundred ten.one hundred thirty.a hundred and fifty
Ratio:: 5,7.5,ten,20,twenty five,thirty,40,fifty,sixty,80,100
Coloration:: Blue, Silver or As request
link type:: shaft or flange
Input/output shaft:: Strong or hollow
Mounting Situation:: Appropriate Angle
Certificate:: ISO9001
Guarantee:: twelve months
Packaging Specifics: wooden cases connect in electronic mail-data @ goldgear.cn
Port: ZheJiang
GMRV Collection worm pace reducersone.The items composed of worm and worm wheel, 2.with positive aspects of compact and massive transmission ratio3.It via the IS09001 good quality system certification ,4. The quality standard Q/MD1 technologies design and production.5.It is utilized with tiny vibration.6.Mechanical construction is compact,mild shape, 7.tiny volume with large effectiveness.8.outstanding performance and easy routine maintenance.
| 1、Flange PAM | 2、Oli seal | 3、Hexagon socket head cap screw |
| 4、Hexagon nuts | 5、Hexagon bolt | 6、Gear device cover |
| 7、O-ring | 8、Spacer shim | 9、Bearing |
| 10、PAM worm | 11、Double ext. PAM worm | 12、RV worm |
| 13、Double ext. RV worm | 14、Parallel key | 15、Bearing |
| 16、Washer | 17、Circlip for gap | 18、Cap |
| 19、Oli seal | 20、Case | 21、Plug cock |
| 22、Bearing | 23、Worm wheel | 24、O-ring |
| 25、Bearing assist include | 26、Hexagon socket head cap screw | 27、Oli seal |
| 28、Single output Shaft | 29、Double output Shaft | 30、Parallel crucial |
| 31、Parallel important | 32、Washer | 33、Circlip for shaft |
| 34、Output flange | 35、Hexagon socket head cap screw | 36、Torque arm |
| 37、Hexagon socket head cap screw | 38、Protection cap | 39、Hexagon socket head cap screw |
| 1、 | Worm gearbox type：GMRV= Worm-equipment device with IEC motor interface GRV= Worm pace reducer with solid input shaft |
| 2、 | Gearbox size（Central distance）：571, 030, 040, 050, 063, 075, 090,a hundred and ten, a hundred thirty,150 |
| 3、 | Reduction ratio：5, 7.5, 10,15, twenty, 25, 30, 40, 50, sixty, 80, a hundred |
| 4、 | Double enter shaft |
| 5、 | Flange mounting：FA, FB, FC, FD, FE |
| 6、 | Output shaft：ASL, ASR, AB |
| 7、 | Torque arm：T1, T2 |
| 8、 | Input flange（Motor mounting）：B5, B14 |
| 9、 | Mounting position：B3, B6, B7, B8, V5,V6 |
| 10、 | Color |
| 11、 | Type：Y2, YD, YVF, Y2EJ…… |
| 12、 | Motor energy |
| 13、 | Poles number：2, 4, 6, 8…… |
| 14、 | Position of terminal box：1, 2, 3, four |
A-Drive PWC single worm reducer
A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducers. As a result, worm gears continue to be popular with engineers.
Agknx driver
Conical drive worm reducers are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducers are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H
X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm Reducer Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducers are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle
RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducers are ideal for a variety of applications.
RV series worm gear reducer is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducers have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducers are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
AGknx Single
Worm reducers can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducers work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducers have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single
If you’re considering purchasing a new worm gear reducer for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducers can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducers are also susceptible to thermal stress. They run hotter than hypoid reducers, which reduces their useful life. In addition to higher heat, worm reducers can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
AGknx X & H
The AGknx X & H worm gear reducer series is a high-performance universal mount worm gear reducer. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.
editor by czh
China OEM High Quality NMRV RV Worm Gearbox Speed Reducer Electric Motors Hypoid Cycloidal Planetary Helical Gear For Chemical Field worm gearbox angle
Guarantee: 1 yr
Applicable Industries: Hotels, Garment Stores, Constructing Material Retailers, Manufacturing Plant, Machinery Restore Outlets, Meals & Beverage Factory, Farms, Cafe, Residence Use, Retail, Food Shop, Printing Outlets, Design works , Vitality & Mining, Meals & Beverage Retailers, Advertising and marketing Organization, Other
Weight (KG): 6.35 KG
Personalized assistance: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Input Velocity: 750-1500rpm
Output Pace: fourteen-280rpm
clolor: Blue/gray/silver
Packaging Information: Cartons and sturdy picket scenario for sea transporation
Port: HangZhou,ZheJiang
| MODEL NO. | NMRV 130 a hundred and fifty | Installation | Torque Arm Kind | Step | Stepless |
| Type | High High quality rv Worm Gearbox Pace Reducer with Flange mounting Stainless steel Cycolidal Worm Equipment box | Output Speed | 14.4-192rpm | Warranty | 1 a long time |
| Transport deal | Standard Sea Worthy Bundle | Input Velocity | 1440rpm | Lubricant | Synthetic & Mineral |
| Color | RAL5571, Blue, Silver | Seal | NAK seal from ZheJiang | Worm | 20cr |
Worm Reducer – What You Need to Know
When shopping for a Worm Reducer, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducers and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducers also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer to function properly.Another important feature of a worm reducer is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm Reducer market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm Reducer market.
The major regional markets for the Worm Reducer include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer. The initial cost of a worm gear reducer is considerably lower than other types of gear reducers. Worm gear reducers are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer.Stainless steel worm gear reducers from WorldWide Electric offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducers are available in stock from all six of WorldWide Electric’s regional warehouses. They also come with free prepaid freight.Worm gear reducers are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducers are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducers vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer should be selected according to the specific application.The worm gear reducer saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducers are common. Many gear manufacturers have large stocks of these gear reducers. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer for your application. In addition, the worm gear reducer is easy to install and maintain.
Worm gear reducer oil
Worm gear reducers usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducers are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducers require less frequent oil changes than other types of gear reducers. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
China wholesaler Plastic&Rubber Helical Bevel Gear Speed Reducer ZLYJ Extruder Gearbox wholesaler
Warranty: 1 year
Applicable Industries: Building Material Shops, Manufacturing Plant, Restaurant, Gearbox Assembly HW19710 in stock Retail, Printing Shops, Construction works , Customizable HTD3M 5M 8M high torque timing pulley Energy & Mining, Advertising Company
Gearing Arrangement: Helical
Output Torque: 0.65-42.8k Nm
Input Speed: 750-1500 rpm
Output Speed: 38-188 rpm
Motor Power: 4.4-748 KW
Model Series: ZLYJ
gear precision: GB10095
gear hardness: HRC58-62
Packing: Wooden Case
Housing Material: Cast Iron HT200
Mounting Position: Horizontal Vertical
Ratio: 8-20
Certificate: ISO9001 CCC CE
Sample: available
Certification: CCC, CE
Packaging Details: wooden case
Port: ZheJiang
Products Description 1.specifically designed for rubber and plastic extruder2.option of clockwise or counter-clockwise output rotation3.high-quality gearing treatment of precision level 6 and hardness HRC58-624.high-torque bearing behing the hollow output shaft to stand screw’ Superior quality drive shaft for Cadillac ATS 13-17 AWD R s pushback during operation Company Profile XJ Transmission Co.,Ltd. has specialized in solutions for mechanical transmission for 15 years. With persistent focus on supply of high-quality speed reducers and professional configuration for customers’ particular requirements, 105x125x1216 ZF Transmission Shaft Oil Seal ,High Temperature Resistant FKM Oil Seal for FZ Gearbox we have established long-term relationship with many customers in various fields. We sincerely hope you will become 1 of them and work with us together to advance technology and explore the future. Our Factory Certifications Partner FAQ 1.Why choose us?A.*professional technical support *reliably low price *trusted quality control2.Is OEM or ODM acceptable?A.Yes. Detailed blueprint and specifications are needed for pricing and sampling. 3.Do you have a MOQ?A.No.We can establish business relationship step by step.Small orders are cared for as well as big orders.4.What is the payment term?A.30% deposit before production and the balance before the goods delivered to departing port. T/T or L/C acceptable.5.How can I make sure that the quality meets my requirements?A.Every procedure of the production are under control of QC personnel according to quality stipulations on contract. You can have your representative or a third party to conduct inspection before shipping.6.What is the warranty period?A.One year after arrival of the goods at the destination port.
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
China high quality Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox supplier
Product Description
Transmission Geared Motor Unit Wp Nmrv Swl Screw Travel Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Equipment Reducer Gearbox
Features:
1. Mild in w8 and non-rusting
2. Clean in working, can function a prolonged time in dreadful conditions
three. Higher efficiency, minimal noise
four. Great-searching in visual appeal, durable in service life, and tiny in quantity
Item photograph:
Specification for worm gearbox:
| Product | 571 ~ 150 |
| Power | .06kw ~ 15kw |
| Enter velocity | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/100 |
| Input motor | AC (1 stage or 3 phase) / DC / BLDC / Stepper / Servo |
| Output shaft | Sound shaft / Hollow shaft / Output flange… |
| Dimension common | Metric measurement / Inch size |
| Content of housing | die-solid aluminum / Forged iron / Stainless steel |
| Components | Flange / Reliable shaft / Torque arm / Include … |
FAQ
Q: Can you make the gearbox with customization?
A: Of course, we can personalize per your request, like flange, shaft, configuration, substance, etc.
Q: Do you offer samples?
A: Sure. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What is your direct time?
A: Normal items require 5-30days, a bit for a longer time for tailored goods.
Q: Do you supply specialized support?
A: Indeed. Our business have style and improvement group, we can supply complex assist if you
need to have.
Q: How to ship to us?
A: It is available by air, or by sea, or by teach.
Q: How to shell out the m1y?
A: T/T and L/C are desired, with a distinct forex, which includes USD, EUR, RMB, and so forth.
Q: How can I know the merchandise is ideal for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd begin mass production.
Q: Can I arrive to your company to visit?
A: Sure, you are welcome to check out us at any time.
Q: How shall we speak to you?
A: You can ship an inquiry directly, and we will answer in 24 hours.
Equipment reducers, also known as reducers, arrive in a number of transmission types and are developed to multiply torque and decrease enter velocity to a wanted output velocity. The major benefit of inline gearboxes is their capability to keep handle in applications involving large rotational speeds. Their efficiency and capability to supply substantial input speeds with nominal backlash make inline reducer gearboxes perfect for a extensive range of movement manage programs
Gearboxes and reducers are enclosed mechanical reduction gadgets frequently utilised in present day automated control systems to command torque from your motors and complete other motion-relevant duties. A gearbox enables you to increase torque while decreasing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This generates a mechanical benefit, increasing torque. Conversely, your gearbox can be established in reverse, providing increased shaft speed and lowered torque. Two typical transmission configurations are straight and right angle. Online models normally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle styles normally use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors combine an enclosed gear established with an electric powered motor to increase torque and efficiency even though lowering pace. While additional friction, inertia, or sharp load adjustments for limited-expression operation of the actuator can lead to troubles, they give a long operating existence by protecting against overloading. Various equipment ratios, speeds and torques are obtainable to assist optimize functionality and lessen possible issues. Search to discover the right gearbox and reducer for your automation venture.
China OEM China High Torque Helical Gear Motor Nmrv Wp Speed Reducer Reductor Worm Gearbox manufacturer
Product Description
China Large Torque NMRV Speed Reducer Reductor Worm Gearbox
Introduction of worm gearbox
1. Made of large-quality aluminum alloy or iron CZPT housing, light in w8 and non-rusting
2. Smooth in working and minimal in noise, can operate long time in dreadful problems
three. High in radiating effectiveness
4. Good-searching in look, tough in service daily life and small in volume
5. Suitable for omni-bearing set up
6. Inch dimensions and metric size are each accessible
Company Overview
History: Greensky is a mechanical manufacturer of CZPT Power Co., Ltd. With more than ten years’
mechanical manufacturing activities, CZPT Energy often strictly stands on the
theory of Best Customer Satisfaction.
High quality: Material Inspection, Generation Management, Finished Items Examination, Pre-dellivery Inspection
MISSION: “Once and permanently” is our goal to serve customers in the entire world. After we do
business with client, we will do enterprise permanently.
Market place: thirty diverse nations, mostly Germany, Austria, Japan, United states and Middle-East.
Shipping: one hundred% on-time delivery Assured.
Solutions: Quickly response in English, German, Japanese and Chinese languages.
OEM: Personalized orders are welcome at CZPT Electricity.
Certificates
Exhibitions
Greensky Product Portfolio:
FAQ
1 Q: What’s your MOQ?
A: 1unit is ok for distinct varieties.
2 Q: What about your guarantee?
A: One particular 12 months.
3 Q: Do you give OEM services with client-emblem?
A: Indeed, we could do OEM orders, but we primarily concentrate on our own brand.
4 Q: How about your payment conditions ?
A: TT, western union and paypal. 100% payment in advanced for orders significantly less $5,000. 30% deposit and stability ahead of shipping and delivery for orders in excess of $5,000.
5 Q: How about your packing ?
A: Carton, Plywood situation. If you want a lot more, we can pack all products with pallet
Warmly welcome your inquiry and pay a visit to our factory in China.
Planetary gearboxes are employed in different events the place higher performance and substantial reduction ratio are essential in a tiny place. That includes substantial precision and substantial torque-to-volume ratio, it is perfect for torque boost, deceleration, exact positioning and handle of regenerative machinery. To guarantee that the picked planetary gearbox is the greatest fit for your application, it is essential to contemplate parameters this kind of as torque, backlash and gear ratios when picking a planetary gearbox.
The phrase “gearbox” is utilised to refer to any gadget that connects a motor to a device and consists of a collection of gears, also known as a equipment set. It gets the primary input speed from the motor and changes it to a distinct output pace utilizing its gears. Different varieties and combos of gears provide distinct reasons. The types of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input supply to the speed of the output resource