Product Description
Technical data:
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Our Advantages
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-09-08
China Best Sales Right Angle Telescope Worm Gear Speed Reducer S Saf67 Worm Gear Box Motor Reducer 90 Degree Gearbox gearbox drive shaft
Product Description
Product Parameters
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
Detailed Photos
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
|---|
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2023-08-22
China high quality S Series CZPT Shaft Helical Worm Gearbox Tractor Pto Multiplier Gearbox 11kw Gearbox Marine Transmission Gear Box with Great quality
Product Description
Detailed Photos
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CZPT shaft, hollow shaft (with key, with shrink disc and with involute spline).
Product Parameters
Company Profile
Certifications
Packaging & Shipping
FAQ
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by CX 2023-05-15
China Standard S Series CZPT Shaft Helical Worm Gearbox Tractor Pto Multiplier Gearbox 11kw Gearbox Marine Transmission Gear Box cast iron worm gearbox
Product Description
Detailed Photos
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CZPT shaft, hollow shaft (with key, with shrink disc and with involute spline).
Product Parameters
Company Profile
Certifications
Packaging & Shipping
FAQ
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
editor by CX 2023-05-12
China Flange-Mounted Right Angle S Series Helical Worm Gear Box double stage worm gearbox
Product Description
Merchandise Description
Merchandise Description
-S Series Helical gearbox
Item Functions
one.Higher modular design.
2.Integrated casting housing,compact dimension,higher loading support, secure transmitting and lower sound amount.
three.With the particular equipment geometry, it gets higher torque, efficiency and prolonged daily life circle.
four.It can accomplish the immediate blend for 2 sets of gearbox.
five.Higher effectiveness and save energy.
six.Conserve value and low servicing.
Item Parameters
one. Technical data
| Measurement | 38 | 48 | fifty eight | sixty eight | 78 | 88 | 98 |
| Framework | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | .eighteen~.seventy five | .18~1.five | .18~3 | .25~5.5 | .55~7.5 | .seventy five~fifteen | one.5~22 |
| Ratio | 10.27~165.71 | eleven.forty six~244.seventy four | ten.78~196.21 | 11.fifty five~227.20 | 9.ninety six~241.09 | eleven.eighty three~223.26 | 12.seventy five~230.forty eight |
| Permissible Torque(N.m) | 90 | a hundred and seventy | three hundred | 520 | 1270 | 2280 | 4000 |
| Excess weight(kg) | seven | ten | fourteen | 26 | 50 | one hundred | one hundred seventy |
2: Design option
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Limited-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
Materials Knowledge Sheet
|
Housing substance |
Gray Cast iron |
|
Housing hardness |
HBS163~255 |
|
Gear substance |
20CrMnTi alloy metal |
|
Surface area hardness of gears |
HRC58°~62 ° |
|
Gear main hardness |
HRC33~48 |
|
Input / Output shaft content |
40Cr alloy steel |
|
Input / Output shaft hardness |
HRC32~36 |
|
Machining precision of gears |
precise grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Warmth remedy |
tempering, cementiting, quenching, normalizing, and so on. |
|
Performance |
ninety four%~ninety six% (depends on the transmission phase) |
|
Sounds (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. increase (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Model of bearings |
China best model bearing, HRB/LYC/ZWZ/C&U. Or other brand names asked for, SKF, FAG, INA, NSK. |
|
Model of oil seal |
NAK — ZheJiang or other makes requested |
Thorough Photos
Our process of production
Our item line
Company Profile
Organization Profile
Bode was started in 2007, which is positioned in HangZhou metropolis, ZHangZhoug province. As 1 expert producer and exporter, we have far more than seventeen years’ encounter in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare elements. We have manufacturing unit with advanced manufacturing and check equipment, the powerful growth of staff and making capacity provide our clients with higher quality products. Our merchandise broadly served to various industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, drugs, wooden and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any inquiries, good offer you often for you for long time period organization.
FAQ
Q1: Are you investing firm or producer?
A: We are manufacturing unit.
Q2: What kinds of gearbox can you make for us?
A: Primary merchandise of our firm: R, S, K, F sequence helical-tooth reducer, RV sequence worm equipment reducer,H Collection Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as for each custom made drawing?
A: Of course, we offer you personalized provider for consumers.
This autumn: Can we buy 1 pc of every item for good quality screening?
A: Sure, we are happy to acknowledge trial order for quality tests.
Q5: What info shall we give just before putting a acquire order?
A: a) Type of the gearbox, ratio, enter and output kind, input flange, mounting situation, and motor informationetc.
b) Housing color.
c) Buy quantity.
d) Other specific specifications.
Q6: How long is your delivery time?
A: Generally it is 5-ten days if the goods are in inventory. or it is fifteen-20 days if the goods are not in inventory.
Q7: What is your conditions of payment ?
A: thirty% Advance payment by T/T following signing the agreement.70% ahead of shipping and delivery
If you are interested in our merchandise, welcome to contact with us.
Our staff will do our best to satisfy your require 🙂
|
/ Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
|
Housing material
|
Grey Cast iron
|
|
Housing hardness
|
HBS163~255
|
|
Gear material
|
20CrMnTi alloy steel
|
|
Surface hardness of gears
|
HRC58°~62 °
|
|
Gear core hardness
|
HRC33~48
|
|
Input / Output shaft material
|
40Cr alloy steel
|
|
Input / Output shaft hardness
|
HRC32~36
|
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
|
Noise (MAX)
|
60~68dB
|
|
Temp. rise (MAX)
|
40°C
|
|
Temp. rise (Oil)(MAX)
|
50°C
|
|
Vibration
|
≤20µm
|
|
Backlash
|
≤20Arcmin
|
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
|
/ Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
|
Housing material
|
Grey Cast iron
|
|
Housing hardness
|
HBS163~255
|
|
Gear material
|
20CrMnTi alloy steel
|
|
Surface hardness of gears
|
HRC58°~62 °
|
|
Gear core hardness
|
HRC33~48
|
|
Input / Output shaft material
|
40Cr alloy steel
|
|
Input / Output shaft hardness
|
HRC32~36
|
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
|
Noise (MAX)
|
60~68dB
|
|
Temp. rise (MAX)
|
40°C
|
|
Temp. rise (Oil)(MAX)
|
50°C
|
|
Vibration
|
≤20µm
|
|
Backlash
|
≤20Arcmin
|
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-04-14
China Helical Worm Gear Speed Reducer Gearbox S Type with Flange Mounted Solid Shaft and Aq Connector gearbox worm box
Merchandise Description
Helical Worm Equipment Motor (S Sort)
|
Enter Configurations |
Motor mounted |
| IEC B5/B14 Motor Flange (AM Flange) | |
| Servo Motor Flange (AQA Flange) | |
| Shaft Enter (Advertisement connection) | |
|
Output Configurations
|
Solid output shaft |
|
Solid output shaft with flange |
|
|
Hollow output shaft |
|
|
Hollow output shaft with flange |
|
|
Variants of the Helical Worm Gear Device Collection S / SF / SA / SAF |
Foot- or flange-mounted |
|
B5 or B14 flange-mounted |
|
|
Reliable shaft or hollow shaft |
|
|
Hollow shaft with keyed relationship, shrink disk, splined hollow shaft, or Torque Arm |
Principal Characteristic
The straightforward style can make for price-usefulness. Use the S collection gear models to implement easy tasks in your equipment or plant applications. The linear energy transmission makes the helical-worm equipment models specifically tranquil in procedure. The blend with a helical equipment stage significantly increases the performance compared to pure worm equipment models.
Specification
|
Design |
Shaft Dia. mm |
Horizontal Centre Height mm |
External Flange Dia. mm |
Electricity (kw) |
Ratio (i) |
Nominal Torque (Nm) |
|
|
Strong Shaft |
Hollow Shaft |
||||||
|
S/SF/SA/SAF37 |
ф20 |
ф20 |
88 |
– |
.12-.fifty five |
24-204 |
100 |
|
S/SF/SA/SAF47 |
ф25 |
ф30 / ф25 |
one hundred |
one hundred sixty |
.18-.seventy five |
24-204 |
150 |
|
S/SF/SA/SAF57 |
ф30 |
ф35 / ф30 |
112 |
two hundred |
.75-1.5 |
24-204 |
250 |
|
S/SF/SA/SAF67 |
ф35 |
ф45 /ф40 |
a hundred and forty |
200 |
.75-three |
24-285 |
460 |
|
S/SF/SA/SAF77 |
ф45 |
ф60 / ф50 |
a hundred and eighty |
250 |
.seventy five-7.five |
24-385 |
1200 |
|
S/SF/SA/SAF87 |
ф60 |
ф70 / ф60 |
225 |
350 |
one.1-11 |
24-389 |
2000 |
|
S/SF/SA/SAF97 |
ф70 |
ф90 / ф70 |
280 |
450 |
one.5-eighteen.five |
24-389 |
3500 |
Firm Profile
Packing
Scenarioes
FAQ
Q1: I want to buy your merchandise, how can I spend?
A: You can spend by means of T/T(30%+70%), L/C ,D/P and so on.
Q2: How can you assure the quality?
A: A single year’s guarantee against B/L day. If you fulfill with high quality problem, make sure you send out us photos or online video to check out, we assure to deliver spare parts or new goods to substitute. Our assure not include inappropriate operation or wrong specification assortment.
Q3: How we decide on models and requirements?
A: You can electronic mail us the sequence code (for case in point: RC sequence helical gearbox) as well as need specifics, such as motor energy,output velocity or ratio, service aspect or your software…as much info as feasible. If you can source some photos or drawings,it is great.
This fall: If we never locate what we want on your web site, what should we do?
A: We supply 3 possibilities:
1, You can electronic mail us the photos, drawings or descriptions particulars. We will attempt to layout your products on the basis of our
standard versions.
2, Our R&D section is specialist for OEM/ODM items by drawing/samples, you can ship us samples, we do customized layout for your bulk buying.
three, We can develop new goods if they have excellent industry. We have previously developed many items for unique making use of successful, such as special gearbox for agitator, cement conveyor, sneakers machines and so on.
Q5: Can we purchase 1 computer of each merchandise for quality screening?
A: Yes, we are glad to settle for demo buy for top quality testing.
Q6: How about your merchandise shipping time?
A: Generally for 20’container, it will take 25-thirty workdays for RV series worm gearbox, 35-40 workdays for helical gearmotors.
|
US $150-180 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Foot/Flange Mounted |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Motor mounted |
| IEC B5/B14 Motor Flange (AM Flange) | |
| Servo Motor Flange (AQA Flange) | |
| Shaft Input (AD connection) | |
|
Output Configurations
|
Solid output shaft
|
|
Solid output shaft with flange
|
|
|
Hollow output shaft
|
|
|
Hollow output shaft with flange
|
|
|
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
|
Foot- or flange-mounted
|
|
B5 or B14 flange-mounted
|
|
|
Solid shaft or hollow shaft
|
|
|
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm
|
###
|
Model
|
Shaft Dia.
mm
|
Horizontal Center Height mm
|
External Flange Dia.
mm
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|
|
Solid Shaft
|
Hollow Shaft
|
||||||
|
S/SF/SA/SAF37
|
ф20
|
ф20
|
88
|
– |
0.12-0.55
|
24-204
|
100
|
|
S/SF/SA/SAF47
|
ф25
|
ф30 / ф25
|
100
|
160
|
0.18-0.75
|
24-204
|
150
|
|
S/SF/SA/SAF57
|
ф30
|
ф35 / ф30
|
112
|
200
|
0.75-1.5
|
24-204
|
250
|
|
S/SF/SA/SAF67
|
ф35
|
ф45 /ф40
|
140
|
200
|
0.75-3
|
24-285
|
460
|
|
S/SF/SA/SAF77
|
ф45
|
ф60 / ф50
|
180
|
250
|
0.75-7.5
|
24-385
|
1200
|
|
S/SF/SA/SAF87
|
ф60
|
ф70 / ф60
|
225
|
350
|
1.1-11
|
24-389
|
2000
|
|
S/SF/SA/SAF97
|
ф70
|
ф90 / ф70
|
280
|
450
|
1.5-18.5
|
24-389
|
3500
|
|
US $150-180 / Piece | |
5 Pieces (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Foot/Flange Mounted |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Single-Step |
###
| Customization: |
Available
|
|---|
###
|
Input Configurations
|
Motor mounted |
| IEC B5/B14 Motor Flange (AM Flange) | |
| Servo Motor Flange (AQA Flange) | |
| Shaft Input (AD connection) | |
|
Output Configurations
|
Solid output shaft
|
|
Solid output shaft with flange
|
|
|
Hollow output shaft
|
|
|
Hollow output shaft with flange
|
|
|
Variants of the Helical Worm Gear Unit Series S / SF / SA / SAF
|
Foot- or flange-mounted
|
|
B5 or B14 flange-mounted
|
|
|
Solid shaft or hollow shaft
|
|
|
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Torque Arm
|
###
|
Model
|
Shaft Dia.
mm
|
Horizontal Center Height mm
|
External Flange Dia.
mm
|
Power
(kw)
|
Ratio
(i)
|
Nominal Torque
(Nm)
|
|
|
Solid Shaft
|
Hollow Shaft
|
||||||
|
S/SF/SA/SAF37
|
ф20
|
ф20
|
88
|
– |
0.12-0.55
|
24-204
|
100
|
|
S/SF/SA/SAF47
|
ф25
|
ф30 / ф25
|
100
|
160
|
0.18-0.75
|
24-204
|
150
|
|
S/SF/SA/SAF57
|
ф30
|
ф35 / ф30
|
112
|
200
|
0.75-1.5
|
24-204
|
250
|
|
S/SF/SA/SAF67
|
ф35
|
ф45 /ф40
|
140
|
200
|
0.75-3
|
24-285
|
460
|
|
S/SF/SA/SAF77
|
ф45
|
ф60 / ф50
|
180
|
250
|
0.75-7.5
|
24-385
|
1200
|
|
S/SF/SA/SAF87
|
ф60
|
ф70 / ф60
|
225
|
350
|
1.1-11
|
24-389
|
2000
|
|
S/SF/SA/SAF97
|
ф70
|
ф90 / ф70
|
280
|
450
|
1.5-18.5
|
24-389
|
3500
|
Is a worm gear reducer gearbox right for your application?
If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.
This is a reducer gearbox
Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.
Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
It is high efficiency
When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.
It has a low clearance
Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
It has a high torque to weight ratio
The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.
editor by czh 2023-02-01
China best S Series Flange Mounted 90 Degree Worm Gear Motor Gearbox manufacturer
Merchandise Description
Helical Gearmotor Velocity Reducer Gearbox R Sequence
Features:
-High effectiveness: 92%-ninety seven%
-Compact structure: Small offset output, 2 stage and 3 stage are in the exact same box.
-High precision: the equipment is manufactured of substantial-top quality alloy steel forging, carbonitriding and hardening remedy, grinding approach to guarantee substantial precision and stable operating.
-Higher interchangeability: highly modular, serial style, strong versatility and interchangeability.
Complex parameters
| Ratio | three.forty one-289.seventy four |
| Input electrical power | .twelve-160KW |
| Output torque | sixty one-23200N.m |
| Output velocity | 5-415rpm |
| Mounting type | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, one phase flange mounted, Flange-mounted with ex10ded bearing hub |
| Input Strategy | Flange enter(AM), shaft input(Advert), inline AC motor input, or AQA servo motor |
| Brake Launch | HF-manual launch(lock in the brake release position), HR-guide release(autom-atic braking placement) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Placement | M1, M2, M3, M4, M5, M6 |
| Type | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing substance | HT200 high-power cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 Substantial strength solid iron from R97 107,137,147,157,167,187 |
| Heat treatment technology | carbonitriding and hardening therapy |
| Performance | 92%-ninety seven% |
| Lubricant | VG220 |
| Defense Course | IP55, F class |
Top quality Handle
Top quality:Insist on Enhancement,Attempt for CZPT With the improvement of equipment production indurstry,consumer by no means satirsfy with the present good quality of our goods,on the opposite,wcreate the benefit of high quality.
Good quality plan:to boost the overall level in the field of electricity transmission
High quality Check out:Ongoing Improvement , pursuit of excellence
Top quality Philosophy:High quality generates price
3. Incoming Quality Manage
To set up the AQL satisfactory level of incoming substance manage, to offer the content for the whole inspection, sampling, immunity. On the acceptance of competent products to warehousing, substandard merchandise to just take return, check, rework, rework inspection responsible for monitoring bad, to check the provider to just take corrective measures to avoid recurrence.
4. Method Quality Handle
The manufacturing website of the very first evaluation, inspection and closing inspection, sampling according to the needs of some projects, judging the top quality modify trend identified abnormal phenomenon of production, and supervise the production department to boost, remove the abnormal phenomenon or condition
five. FQC(Last QC)
After the production division will full the merchandise, stand in the customer’s placement on the completed item high quality verification, in get to make certain the good quality of customer expectations and requirements.
six. OQC(Outgoing QC)
Following the merchandise sample inspection to decide the experienced, making it possible for storage, but when the concluded solution from the warehouse before the formal shipping and delivery of the products, there is a verify, this is referred to as the shipment inspection.Check out con10t:In the warehouse storage and transfer position to affirm, even though confirming the shipping of the item is a merchandise inspection to figure out the experienced
Certifications
packaging
FAQ
one. How to select a gearbox which meets our requirement?
You can refer to our catalogue to pick the gearbox or we can support to select when you give
the technological details of necessary output torque, output speed and motor parameter and so on.
two. What details shall we give prior to placing a acquire buy?
a) Variety of the gearbox, ratio, enter and output variety, enter flange, mounting place, and motor informati1tc.
b) Housing coloration.
c) Buy quantity.
d) Other unique specifications.
3. What industries are your gearboxes becoming utilised?
Our gearboxes are extensively used in the areas of textile, foodstuff processing, beverage, chemical sector,
escalator,automatic storage gear, metallurgy, tabacco, environmental protection, CZPT and and many others.
4. Doyou market motors?
We have secure motor suppliers who have been coperating with us for a prolonged-time. They can give motors
with substantial top quality.
Gearboxes can be utilised in different fields of extensive processing, agriculture, chemical processing, oil and fuel, power transmission and distribution methods, logistics, warehousing and other industries. Equipment reducers are typically utilized in which increased torque and/or reduced rotational speeds are needed, or if power needs to be transmitted at alternating angles, such as in correct-angle motors. It can also adjust the path of rotation, as nicely as clockwise and counterclockwise. EP offers a comprehensive range of equipment reducers with correct angle worms and higher efficiency choices. Electric powered Equipment Aluminum merchandise are a lightweight and durable option to modern solid iron and metal types and can be stocked or custom manufactured to your exact specifications. EP gearboxes are lightweight and tough, aluminum worm gearboxes are designed for tight spaces, including hard-to-set up OEM styles as nicely as cell tools. Eccentric reducers are accessible as compact aluminum or solid iron inline reducers with seal life ratings from 15HP (aluminum) to 40HP (cast iron). In addition to our standard and modified normal merchandise, our engineers will perform with you to layout and construct customized remedies for a number of drive technologies to match your application requirements.
Gearboxes can be utilised in a variety of fields of comprehensive processing, agriculture, chemical processing, oil and gas, electricity transmission and distribution programs, logistics, warehousing and other industries. Gear reducers are normally employed the place larger torque and/or lower rotational speeds are required, or if electrical power wants to be transmitted at alternating angles, this kind of as in appropriate-angle motors. It can also change the path of rotation, as well as clockwise and counterclockwise. EP delivers a full assortment of equipment reducers with appropriate angle worms and higher efficiency options. Electric Gear Aluminum goods are a light-weight and tough option to present day forged iron and metal models and can be stocked or personalized manufactured to your actual technical specs. EP gearboxes are lightweight and tough, aluminum worm gearboxes are developed for tight areas, including tough-to-install OEM styles as properly as cell tools. Eccentric reducers are offered as compact aluminum or cast iron inline reducers with seal existence ratings from 15HP (aluminum) to 40HP (forged iron). In addition to our common and modified regular products, our engineers will function with you to design and style and construct custom made remedies for multiple push systems to go well with your software wants.
China supplier S Series Worm Gear Box Worm Reduction Gear Motor Worm Gearbox for Woodworking Machine Motor wholesaler
Item Description
Helical Gearmotor Speed Reducer Gearbox R Collection
Attributes:
-Large effectiveness: 92%-ninety seven%
-Compact construction: Small offset output, 2 stage and 3 stage are in the very same box.
-High precision: the equipment is made of high-high quality alloy steel forging, carbonitriding and hardening therapy, grinding method to make sure high precision and secure managing.
-Substantial interchangeability: highly modular, serial design, powerful versatility and interchangeability.
Complex parameters
| Ratio | 3.41-289.74 |
| Input electricity | .12-160KW |
| Output torque | sixty one-23200N.m |
| Output pace | 5-415rpm |
| Mounting kind | Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, one phase flange mounted, Flange-mounted with ex10ded bearing hub |
| Input Approach | Flange input(AM), shaft input(Advertisement), inline AC motor enter, or AQA servo motor |
| Brake Release | HF-handbook launch(lock in the brake release position), HR-handbook release(autom-atic braking placement) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor security Bimetal swotch) |
| Mounting Place | M1, M2, M3, M4, M5, M6 |
| Kind | S37-S187 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm |
| Housing materials | HT200 substantial-strength solid iron from R37,47,fifty seven,67,77,87 |
| Housing materials | HT250 Large toughness solid iron from R97 107,137,147,157,167,187 |
| Warmth treatment technology | carbonitriding and hardening treatment method |
| Performance | ninety two%-ninety seven% |
| Lubricant | VG220 |
| Security Course | IP55, F class |
Good quality Management
Good quality:Insist on Enhancement,Strive for CZPT With the advancement of products producing indurstry,buyer in no way satirsfy with the recent high quality of our items,on the contrary,wcreate the price of high quality.
Quality policy:to boost the overall level in the discipline of electricity transmission
Top quality See:Constant Improvement , pursuit of excellence
High quality Philosophy:Top quality results in worth
three. Incoming High quality Handle
To create the AQL satisfactory amount of incoming content control, to supply the substance for the entire inspection, sampling, immunity. On the acceptance of certified items to warehousing, substandard products to consider return, examine, rework, rework inspection responsible for monitoring bad, to monitor the provider to consider corrective actions to avert recurrence.
four. Process Good quality Handle
The production site of the 1st evaluation, inspection and closing inspection, sampling in accordance to the specifications of some projects, judging the high quality change development located irregular phenomenon of manufacturing, and supervise the creation section to enhance, eliminate the abnormal phenomenon or point out
five. FQC(Ultimate QC)
Following the producing section will total the solution, stand in the customer’s situation on the completed merchandise good quality verification, in purchase to make sure the high quality of customer expectations and requirements.
6. OQC(Outgoing QC)
Soon after the product sample inspection to decide the qualified, permitting storage, but when the finished merchandise from the warehouse prior to the formal supply of the merchandise, there is a verify, this is referred to as the shipment inspection.Check con10t:In the warehouse storage and transfer standing to validate, even though confirming the supply of the merchandise is a solution inspection to establish the competent
Certifications
packaging
FAQ
1. How to select a gearbox which meets our prerequisite?
You can refer to our catalogue to decide on the gearbox or we can assist to decide on when you supply
the complex information of essential output torque, output speed and motor parameter and many others.
2. What info shall we give before positioning a purchase order?
a) Type of the gearbox, ratio, enter and output kind, input flange, mounting situation, and motor informati1tc.
b) Housing shade.
c) Purchase amount.
d) Other particular requirements.
3. What industries are your gearboxes being used?
Our gearboxes are commonly utilised in the places of textile, food processing, beverage, chemical market,
escalator,computerized storage products, metallurgy, tabacco, environmental defense, CZPT and and so forth.
four. Doyou sell motors?
We have stable motor suppliers who have been coperating with us for a prolonged-time. They can give motors
with large good quality.
Gearboxes can be employed in different fields of thorough processing, agriculture, chemical processing, oil and fuel, electrical power transmission and distribution methods, logistics, warehousing and other industries. Gear reducers are usually utilized where larger torque and/or reduced rotational speeds are necessary, or if electrical power demands to be transmitted at alternating angles, this sort of as in correct-angle motors. It can also adjust the course of rotation, as effectively as clockwise and counterclockwise. EP delivers a complete range of equipment reducers with proper angle worms and substantial efficiency choices. Electrical Equipment Aluminum products are a light-weight and tough substitute to modern forged iron and steel designs and can be stocked or customized manufactured to your precise specs. EP gearboxes are lightweight and durable, aluminum worm gearboxes are developed for tight areas, like tough-to-set up OEM patterns as well as cell tools. Eccentric reducers are available as compact aluminum or solid iron inline reducers with seal life scores from 15HP (aluminum) to 40HP (solid iron). In addition to our common and modified regular items, our engineers will operate with you to layout and construct customized solutions for a number of drive systems to fit your application demands.
Gearboxes can be employed in a variety of fields of comprehensive processing, agriculture, chemical processing, oil and fuel, power transmission and distribution programs, logistics, warehousing and other industries. Equipment reducers are normally utilised exactly where increased torque and/or reduce rotational speeds are required, or if electrical power wants to be transmitted at alternating angles, these kinds of as in right-angle motors. It can also adjust the path of rotation, as nicely as clockwise and counterclockwise. EP provides a complete selection of gear reducers with proper angle worms and large effectiveness alternatives. Electric Equipment Aluminum items are a light-weight and tough option to today’s cast iron and steel designs and can be stocked or personalized manufactured to your specific specifications. EP gearboxes are light-weight and resilient, aluminum worm gearboxes are made for restricted areas, like hard-to-set up OEM designs as effectively as cell tools. Eccentric reducers are obtainable as compact aluminum or forged iron inline reducers with seal existence ratings from 15HP (aluminum) to 40HP (cast iron). In addition to our normal and modified standard merchandise, our engineers will work with you to design and create custom options for multiple travel technologies to go well with your application demands.
China supplier S Series Worm Gear Hollow Shaft Gearbox Hot selling
Merchandise Description
S collection Helical Geared Motor Attributes
1. Functions:
- Higher efficiency: seventy five%-80%
- Higher technologies: the helical equipment and a worm gear merged with an built-in transmission to boost the torque and efficiency.
- High precision: the gear is produced of high-top quality alloy steel forging, carbonitriding and hardening therapy, grinding procedure to ensure large precision and steady managing.
- High interchangeability: extremely modular, serial layout, sturdy flexibility and interchangeability.
two. Specialized parameters
| Ratio | 6.8-288 |
| Input power | .twelve-22KW |
| Output torque | eleven-4530N.m |
| Output speed | 5-206rpm |
| Mounting variety | Foot mounted, foot mounted with solid shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Strategy | Flange enter(AM), shaft input(Advert), inline AC motor input, or AQA servo motor |
| Brake Launch | HF-manual release(lock in the brake launch place), HR-manual launch(autom-atic braking place) |
| Thermistor | TF(Thermistor security PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Sort | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing material | HT200 high-sCZPT forged iron from R37,forty seven,57,67,seventy seven,87 |
| Housing content | HT250 Large sCZPT solid iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Solitary Stage Effectiveness | 75%-eighty% |
| Lubricant | VG220 |
| Protection Course | IP55, F class |
About Us
ZheJiang SCZPT Generate Co.,Ltd,the predecessor was a condition-owned army mould organization, was proven in 1965. SCZPT specializes in the comprehensive electricity transmission solution for substantial-finish tools producing industries dependent on the aim of “Platform Item, Software Design and style and Expert Service”.
SCZPT have a sturdy technological drive with in excess of 350 employees at existing, such as in excess of 30 engineering professionals, thirty good quality inspectors, masking an spot of 80000 sq. meters and varieties of superior processing machines and testing equipments. We have a very good foundation for the market software improvement and provider of higher-finish velocity reducers & variators proudly owning to the provincial engineering techCZPT research middle,the lab of gear velocity reducers, and the foundation of present day R&D.
Our Staff
Top quality Manage
High quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
three. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
four. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
five. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
solution is a product inspection to determine the qualified products.
seven. Certification.
Packing
Supply
These compact, lightweight, reduced backlash inline equipment reducers ended up initially made for encoder applications. They are also suited for a lot of other drive techniques. Encoder equipment reducers have a really minimal instant of inertia at the shaft enter and are rated for enter speeds up to 3000 rpm. Two body sizes are available with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are obtainable from stock.
in Hiroshima Japan sales price shop near me near me shop factory supplier S Series Helical Worm Gear Reducer with Hollow Shaft manufacturer best Cost Custom Cheap wholesaler
If you need to have any data or samples, make sure you make contact with us and you will have our soon reply. We provide OEM services. EPG has been efficiently qualified by ISO9002 High quality Management System, ISO9001 Good quality Administration Program, API certificate, ISO/TS16949:2002 and ISO10012 measurement administration program. S collection Helical- Worm Geared EPT with EPT
one. Item attributes
one.one. S sequence: right-angle pace reduction EPTing composed by helical EPTs, worms, and EPTs, optimized and designed according to international stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd
1.two.Large precision, high performance, wonderful classification in EPT ratio, broad selection, big EPT torque, trustworthy functionality, low sound, fleXiHu (West Lake) Dis.ble installation, and handy use and servicing.
one.3. They are widely used in different low-speed EPTs, which are EPT fundamental parts of mechanical EPT.
2. EPT parameters
| EPT substance | Cast iron |
| EPT hardness | HBS90-240 |
| Gear substance: | 20CrMnTi |
| Area hardnesss of EPT | HRC58 deg-62 deg |
| Gear core hardness | HRC33 deg-forty deg |
| Enter/Output shaft content | 40CrMnTi |
| Enter/Output shaft hardness | HBS241 deg-286 deg |
| Shaft at oil seal postion hardness | HRC48 deg -55 deg |
| Machining precision of EPTs material | Correct grinding six-5 quality |
| Warmth treatment method | tempering, cementing, quenching and many others |
| Effectiveness | up to 90% |
| Sounds(Max) | 60-68dB |
| Device design | Foot mounted,flange mounted,hollow shaft mounted |
| Enter approach | flange enter,inline enter,shaft enter |
| Vibration | le 20um |
| Backlash | le 20Arcmin |
| EPT brand names | NSK,C ampU and so on |
| Oil seal makes | NAK,SKF and so on |
| Lubricant | VG680 |
| EPT | IP55, F class |
| EPT shaft | 40Cr, Tempering, cementing,quenching and so forth. |
3.Applications
HangEPT XG EPT EPT EPT are broadly employed in :
Ceramic Industry
Glass Market
Foodstuff Market
EPTlurgy Industry
Beer amp Consume Business
EPT and dyeing Sector
Textile Industry
Warehouse Logoistics Market
EPT working EPTry
environmental safety products Sector
Leather-based Sector
Pharmacy Sector
five.Firm Data
ZheJiang EPT Push Co.,Ltd,the predecessor was a state-owned navy mould EPTrprise, was estabEPTd in 1965. EPT EPTizes in the complete EPT EPT answer for higher-conclude gear production EPT primarily based on the aim of quotPlatform Solution, Software Design and Skilled Service quot.
EPT have a robust specialized drive with above 350 personnel at current, incXiHu (West Lake) Dis.Hu (West Lake) Dis. above thirty engineering technicians, 30 high quality inspectors, covering an location of 80000 square meters and sorts of EPT processing EPTs and tests equipments. We have a great basis for the market software deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment and support of higher-conclude velocity EPTs amp variators owning to the provincial engineering EPT investigation cEPTr,the lab of EPT pace EPTs, and the base of present day R ampD.
Our major merchandise are R/S/K/F series helical EPTed motor, SNP collection planetary EPTes, SNKG sequence EPTl-helical EPTmotor, NCJ sequence EPT motor, RV series worm EPTes, JWB-X series velocity variators, B/JXJ collection cycloidal EPTes, XGK sequence helical-hypoid EPTes, which broadly utilised in ceramic sector, EPT sector, woodworking EPTry , substantial voltage switch, food amp EPTrage, EPT amp printing, Storage amp EPT, hoisting amp transportation faXiHu (West Lake) Dis.Hu (West Lake) Dis.ties #8230etc , and EPT technically offer the skilled item amp services for the medium and large-conclude buyers, and our EPTes are very best-offering in domestic, and even in abroad , these kinds of as in Europe, North The usa, South The us, Middle EPT, South Asia, SouthEPT Asia, Africa #8230etc.
In the EPT , EPT will keep the creed of quotserving consumer, diligence amp simplicity, self-criticism, innovation, honesty, teamwork quot, and the notion of quotquality EPTs price quot to concentrate on the customers’ demands and supply them the aggressive EPT answer and EPT price for them constantly, and make a substantial-stop equipment manufacturing sector and EPT a preferred brand name of replacing EPT products and upgrading constantly for the conclude customers.
Among Dynamic and Static, Straightforward is Amazing, let’s go EPT hand in hand and make a EPT EPT!
Our manufacturing facility
1. three hundred sets EPT processing EPTs
2. quot6S quotStXiHu (West Lake) Dis.Hu (West Lake) Dis.rdized Administration
Our Group
EPT Crew
EPT Crew
After EPT Staff
EXiHu (West Lake) Dis.bition Present
2019 ASIA EPT EPT
2018 EPT of Sector EPT
EPT Assurance
EPT a hundred% check just before shipping and delivery
Passed ISO 9001: 2015 Certificate.
Our Certificates:
Handed quot ISO 9001 International EPT Method Certification quot, quotInternational EPT Credit rating AAA Ceritifacte quot , quot Swiss SGS Certification quot, Iconic Model in EPT EPT Sector quot, quotFamous Manufacturer of ZheJiang Province quot, quotNon-public Scientific and Technological EPTrprise in ZheJiang Province quot, quotNational Large and EPT-tech EPTrprise quot, quotTOP fifty in EPT Gear Sector quot quot2011 HangEPT Engineering and Technological R ampD CEPTr quot and so on.
Our support
one. We offer 12 months Guarantee.
2. We have 1000’s of EPT EPTs. From Enter EPT .06KW to 200KW, Ratio 1.three-289.seventy four, Output speed -1095rpm and Output torque 1.four-62800Nm. They can satisfy your all distinct needs for different EPT.
three. 24 several hours on the internet support.
4. Rapidly delivry.
five. We give E-catalog or Paper catalog,so you can decide on the design easily in accordance to your specifications
six. Welcome you occur to our manufacturing facility to verify our products, we can support you to book the resort or ticket.
FAQ
Q:Are you a buying and selling company or company?
A: We are producer.
Q:Where do you foundation?
A: We are in XiHu (West Lake) Dis.hu (West Lake) Dis. district, HangEPT, EPT.
Q:What varieties of EPT can you create for us?
A: R/S/K/F sequence helical EPTed motor, SNP sequence planetary EPTes, SNKG sequence EPTl-helical EPTmotor, NCJ collection EPT motor, RV sequence worm EPTes, JWB-X collection pace variators, B/JXJ sequence cycloidal EPTes, XGK series helical-hypoid EPTes
Q:What are the software of the EPT?
A:EPT are broadly employed in ceramic, EPT, foodstuff, metallurgy, beer amp consume, printing and dyeing, textile, petrochemical engineering, warehouse EPT, wood-working EPT, environmental defense products, printing and EPT, pharmacy, and leather-based. EPT are sold in some countries and areas, this sort of as Europe, The usa, and SouthEPT Asia, and it possesses dozens of distributors and following-sale provider agents.
Q:What is the materials you use?
A1: EPT EPT body ( For the RV collection worm EPT Measurement thirty~90)
A2: Cast iron(For the RV series worm EPT, Dimensions one hundred ten-one hundred fifty, For the NCJ amp F/R/S/K sequence helical EPT EPT)
Any inquiry pls make contact with:
Nicola EPTng (Export sales)
Website:
