-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
|Hardness:||Hardened Tooth Surface|
|Gear Shape:||Bevel Gear|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-09-08
> Product Introduction
Parallel Shaft Agricultural Gearbox Motor
GPHQ F helical parallel speed reduction gear box are based on the building block design,so it’s convenient for them to fit all types of motors or connect with other power input.The same type of combine can fit motors with different power,so that it’s possible for different types of machines to combine or connect.
GPHQ F series speed gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stages helical gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,the process of carburizing and quenching, grinding 1,Output torque:200-18000(N.m)
2,Input speed:≤3000 (rpm)
> Motor Materials
|housing material:||HT2OO high-strength cast iron for F37,47,57,67,77,87
HT250 High strength cast iron for F97,107,127,157
|Surface hardnesss of gear||HRC58°-62°|
|Gear core hardness||HRC33°-40°|
|Input/Output shaft material||40Cr|
|Input/Output shaft hardness||HBS241°-286°|
|Shaft at oil seal postion hardness||HRC48 ° -55 °|
|Machining precision of gears material||Accurate grinding 6-5 grade|
|Efficiency||up to 98%|
|Motor||IP54, F class ,B5 FLANGE|
|color :||blue (if you need big quantity ,we can done as your wanted color )|
> Partial Product Data
> Our Electric Motor Advantages
1. Reasonable price with excellent quality
2.Each 1 tests carefully
5.High efficiency, smooth runingand low noise
6.Best materials make best performance
> Producing Process
> About Us
HangZhou EXTENSION SPEED ELECTRICITY CO.,LTD (HangZhou GOOD COMMERCE & TRADE CO.LTD) specializes in the sales of all kinds of gearbox , electric motors. On the sales service and management has accumulated rich experience, has a number of highly qualified technical personnel, management norms, quality isstable. Products by the China national mandatory product certification, quality is reliable, reasonable structure,and make “environmental protection” and “energy saving” synchronization.
HangZhou GOOD COMMERCE & TRADE CO.,LTD(GPHQ ) has always been in line with: “based on sincerity, good quality for first, the pursuit of excellence, pioneering and enterprising team, efficient, innovation” . perfect aftersales service; We will set up a business under the bridge of friendship, hand in hand Create brilliant!
1, Q:what’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better.
|Application:||Motor, Machinery, Agricultural Machinery|
|Function:||Speed Changing, Speed Reduction|
|Hardness:||Hardened Tooth Surface|
What Industries Commonly Use Worm Reducers?
Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:
- Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
- Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
- Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
- Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
- Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
- Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
- Textile: Textile machinery employs worm reducers for controlling speed and tensi
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
on in weaving and spinning operations.
- Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
- Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
- Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.
Worm reducers’ ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.
editor by CX 2023-08-22
high torque transmission stainless steel heavy duty helical gearbox Planetary gear reducers for DC motor
HangZhou Fubao Electromechanical Technology Co., Ltd. helical gearbox Planetary gear reducers is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
helical gearbox Planetary gear reducers characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the helical gearbox Planetary gear reducers. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, helical gearbox Planetary gear reducers machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,helical gearbox Planetary gear reducers is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
|WVB/WVBL series parameters||Model number||WVB042/WVBL50||WVB60/WVBL70||WVB/WVBL90||WVB/WVBL120||WVB142/WVBL155||WVB180/WVBL205||WVB220/WVBL235|
|Rated output torque||13-17Nm||32-48Nm||80-125Nm||165-265Nm||280-530Nm||480-960Nm||900-1360Nm|
|Reduction ratio||L1: 3, 4, 5, 7, 10||L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100|
|Planetary gear backlash||L1: P1≤3 P2≤5 L2: P1≤5 P2≤7|
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
Estimated freight per unit.
|To be negotiated|
|Application:||Motor, Machinery, Agricultural Machinery, Palletizing Robot|
|Hardness:||Hardened Tooth Surface|
Worm reducer gearbox – What You Need to Know
When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
Worm gear reducer gearbox oil
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by CX 2023-05-31
Transmission Geared Motor Unit Wp Nmrv Swl Screw Travel Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Equipment Reducer Gearbox
1. Mild in w8 and non-rusting
2. Clean in working, can function a prolonged time in dreadful conditions
three. Higher efficiency, minimal noise
four. Great-searching in visual appeal, durable in service life, and tiny in quantity
Specification for worm gearbox:
|Product||571 ~ 150|
|Power||.06kw ~ 15kw|
|Enter velocity||750rpm ~ 2000rpm|
|Reduction ratio||1/5 ~ 1/100|
|Input motor||AC (1 stage or 3 phase) / DC / BLDC / Stepper / Servo|
|Output shaft||Sound shaft / Hollow shaft / Output flange…|
|Dimension common||Metric measurement / Inch size|
|Content of housing||die-solid aluminum / Forged iron / Stainless steel|
|Components||Flange / Reliable shaft / Torque arm / Include …|
Q: Can you make the gearbox with customization?
A: Of course, we can personalize per your request, like flange, shaft, configuration, substance, etc.
Q: Do you offer samples?
A: Sure. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What is your direct time?
A: Normal items require 5-30days, a bit for a longer time for tailored goods.
Q: Do you supply specialized support?
A: Indeed. Our business have style and improvement group, we can supply complex assist if you
need to have.
Q: How to ship to us?
A: It is available by air, or by sea, or by teach.
Q: How to shell out the m1y?
A: T/T and L/C are desired, with a distinct forex, which includes USD, EUR, RMB, and so forth.
Q: How can I know the merchandise is ideal for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd begin mass production.
Q: Can I arrive to your company to visit?
A: Sure, you are welcome to check out us at any time.
Q: How shall we speak to you?
A: You can ship an inquiry directly, and we will answer in 24 hours.
Equipment reducers, also known as reducers, arrive in a number of transmission types and are developed to multiply torque and decrease enter velocity to a wanted output velocity. The major benefit of inline gearboxes is their capability to keep handle in applications involving large rotational speeds. Their efficiency and capability to supply substantial input speeds with nominal backlash make inline reducer gearboxes perfect for a extensive range of movement manage programs
Gearboxes and reducers are enclosed mechanical reduction gadgets frequently utilised in present day automated control systems to command torque from your motors and complete other motion-relevant duties. A gearbox enables you to increase torque while decreasing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This generates a mechanical benefit, increasing torque. Conversely, your gearbox can be established in reverse, providing increased shaft speed and lowered torque. Two typical transmission configurations are straight and right angle. Online models normally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle styles normally use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors combine an enclosed gear established with an electric powered motor to increase torque and efficiency even though lowering pace. While additional friction, inertia, or sharp load adjustments for limited-expression operation of the actuator can lead to troubles, they give a long operating existence by protecting against overloading. Various equipment ratios, speeds and torques are obtainable to assist optimize functionality and lessen possible issues. Search to discover the right gearbox and reducer for your automation venture.
China Large Torque NMRV Speed Reducer Reductor Worm Gearbox
Introduction of worm gearbox
1. Made of large-quality aluminum alloy or iron CZPT housing, light in w8 and non-rusting
2. Smooth in working and minimal in noise, can operate long time in dreadful problems
three. High in radiating effectiveness
4. Good-searching in look, tough in service daily life and small in volume
5. Suitable for omni-bearing set up
6. Inch dimensions and metric size are each accessible
History: Greensky is a mechanical manufacturer of CZPT Power Co., Ltd. With more than ten years’
mechanical manufacturing activities, CZPT Energy often strictly stands on the
theory of Best Customer Satisfaction.
High quality: Material Inspection, Generation Management, Finished Items Examination, Pre-dellivery Inspection
MISSION: “Once and permanently” is our goal to serve customers in the entire world. After we do
business with client, we will do enterprise permanently.
Market place: thirty diverse nations, mostly Germany, Austria, Japan, United states and Middle-East.
Shipping: one hundred% on-time delivery Assured.
Solutions: Quickly response in English, German, Japanese and Chinese languages.
OEM: Personalized orders are welcome at CZPT Electricity.
Greensky Product Portfolio:
1 Q: What’s your MOQ?
A: 1unit is ok for distinct varieties.
2 Q: What about your guarantee?
A: One particular 12 months.
3 Q: Do you give OEM services with client-emblem?
A: Indeed, we could do OEM orders, but we primarily concentrate on our own brand.
4 Q: How about your payment conditions ?
A: TT, western union and paypal. 100% payment in advanced for orders significantly less $5,000. 30% deposit and stability ahead of shipping and delivery for orders in excess of $5,000.
5 Q: How about your packing ?
A: Carton, Plywood situation. If you want a lot more, we can pack all products with pallet
Warmly welcome your inquiry and pay a visit to our factory in China.
Planetary gearboxes are employed in different events the place higher performance and substantial reduction ratio are essential in a tiny place. That includes substantial precision and substantial torque-to-volume ratio, it is perfect for torque boost, deceleration, exact positioning and handle of regenerative machinery. To guarantee that the picked planetary gearbox is the greatest fit for your application, it is essential to contemplate parameters this kind of as torque, backlash and gear ratios when picking a planetary gearbox.
The phrase “gearbox” is utilised to refer to any gadget that connects a motor to a device and consists of a collection of gears, also known as a equipment set. It gets the primary input speed from the motor and changes it to a distinct output pace utilizing its gears. Different varieties and combos of gears provide distinct reasons. The types of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input supply to the speed of the output resource
Substantial Precision Helical Spur Equipment Transmission Gearbox Ratio one hundred:1 Planetary Equipment Box for Servo Motor
one.Square flange output,regular size
two.The enter relationship specifications are competeand there are a lot of options
3.Straight transmission,solitary cantilever construction,layout straightforward,higher cost overall performance
four.Stable procedure,reduced sounds
5.Keyway can be opened in the force shaft
|Solution Identify||PA collection Planetary gear reducer|
|Dimensions range||sixty/eighty/ninety/a hundred and twenty/one hundred forty/one hundred eighty/220|
|Allowable radial force(N)||1530/3250/6700/9400/14500/50000|
|Allowable axial pressure(N)||630/1300/3000/4700/7250/25000|
|Torsional rigidity (Nm/arc-min)||6/twelve/23/47/130/205|
|Max. enter pace(rpm)||8000/6000/3000|
|Rated input pace(rpm)||4000/3000/1500|
|Performance(%)||L1=ninety five% L2=ninety%|
|Degree of security||IP65|
|Operation temperature(ºC)||ninety TO -10|
|W8(kg)||L1=1.twenty five/3.seventy five/8.5/sixteen/28.5/49.3
Our positive aspects:
Newgear(China) acquire German precision planetary gear design and producing engineering,Production of high
rigidity, little backlash, minimal noise, stable transmission, reliable and sturdy planetary reducer,broadly used in numerous fields.
Newgear(China) has a comprehensive planetary equipment reducer production chain .
Gearboxes go by several diverse names, which includes equipment drives, pace reducers, equipment reducers, velocity reducers, and gear motors. All phrases are utilised interchangeably when referring to inline gear reducers. Our inventory consists of a extensive assortment of gear reducers for substantial pace, substantial precision programs with enter speeds up to 4000 RPM.
Gear reducers are also named reducers. Mechanical accessories, by either of these two names, are designed to lessen the energy transferred in between the motor and the equipment among the rotational speeds (revolutions per minute). The reducer efficiently minimizes the rotational speed developed by the motor, thus controlling the pace at which the equipment operates and increasing the torque made by the motor. Multiplying the torque developed by the motor boosts the machine’s obtainable energy – a approach acknowledged as “mechanical dominance”. In a greater context, equipment reducers are fundamentally tools utilized to increase the efficiency of products operation.
Speed Reducer Gearbox Worm Gear Travel Jack Worm Agricultural Industrial Planetary Helical Bevel Worm Steering Gear Motor HighQuantity Nmrv Speed Reducer Gearbox
The reducer is mainly composed of transmission elements (gear or worm), shaft, bearing, scenario and its components.
The cupboard is an critical comp1nt of the reducer. It is the base of the transmission areas and need to have sufficient energy and rigidity.
The box is typically manufactured of grey solid iron, and a cast steel box can also be employed for hefty-obligation or shock-damped equipment units. In purchase to simplify the process and decrease the expense of the reducer developed by the solitary unit, a metal plate welded box can be utilised.
We are skilled transmission dealers and supply a wide assortment of transmissions, an essential portion of many travel programs. Gearboxes can be employed to decrease or enhance velocity, boost torque, reverse or alter the path of a drive shaft. Gearboxes are also acknowledged as gear drives, velocity reducers, equipment motors, pace reducers and equipment reducers.
The term “gearbox” is utilised to refer to any unit that connects a motor to a machine and consists of a collection of gears, also identified as a gear set. It receives the primary enter pace from the motor and alterations it to a different output velocity utilizing its gears. Different types and mixtures of gears provide distinct reasons. The sorts of gears identified in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The performance efficiency of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the input resource to the velocity of the output resource
EP planetary winch gearbox with motor,mixer ratio gear planetary gearbox,gearbox speed transmission heavy gear
ep300 series gearbox
|Apps||Indutry, chemical, oil, mine and all transmission solutions!|
|Housing substance||HT250 large-toughness solid iron|
|Gear materials||20CrMnTi alloy metal|
|Floor hardness of gears||HRC58°~62 °|
|Equipment main hardness||HRC33~forty|
|Enter / Output shaft material||42CrMo alloy metal|
|Input / Output shaft hardness||HRC25~30|
|Machining precision of gears||correct grinding, 6~5 Grade|
|Lubricating oil||GB L-CKC220-460, Shell Omala220-460|
|Heat treatment||tempering, cementiting, quenching, and many others.|
|Temp. rise (MAX)||40ºC|
|Temp. increase (Oil)(MAX)||50ºC|
The time period “gearbox” is employed to refer to any unit that connects a motor to a machine and consists of a collection of gears, also identified as a equipment set. It gets the primary input pace from the motor and adjustments it to a various output velocity making use of its gears. Diverse sorts and combinations of gears serve particular functions. The varieties of gears identified in gearboxes incorporate spur gears, bevel gears, helical gears, helical gears and worm gears. The performance efficiency of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter supply to the pace of the output source
When seeking at a reducer vs a gearbox, usually the only big difference is terminology. This is because all reducers are gearboxes. Nevertheless, not all gearboxes are retarders. This may possibly sound complicated, but it truly is really quite straightforward. A reducer is a equipment set in between the motor and the machine. The purpose of the reducer is to reduce the rotational velocity transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (input) made by the motor. 2nd, a reducer, as the title suggests, decreases the pace of the enter (output in rpm) so that the output is the right speed. The phrase “gearbox” is just a generic term utilized for the equipment practice amongst the motor and the machine. Therefore, all reducers are gearboxes. However, not all gearboxes reduce enter speed. Even though uncommon, gearboxes can actually improve enter speeds. By much the most typical variety of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Speed Worm Reducer Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Motor Nmrv Speed Reducer Gearbox
Worm Gear Reducers
A worm reducer is a type of reduction equipment that is utilised to convert large motor velocity input into lower pace output even though also preserving substantial torque. The worm producer is composed of a gear in the kind of a screw meshed into the device which outputs in the correct angle orientation. The worm gearbox is mostly manufactured of bronze with metal or stainless metal worm. The size of the worm reducer is quite modest and smooth in contrast to other equipment reducers which tends to make it quite useful for rated motor velocity and area troubles.
Makes use of of Worm Reducers?
The worm reducers are used in fields like tuning instruments, elevators, escalators, conveyor belts, medical tools, electrical power transmission systems, and protection CZPT to identify a couple of.
one) Aluminum alloy die-casted gearbox
two) Compact construction will save mounting area
three) Extremely accurate
four) Operates forward and backward
five) High overload capability
6) Stable transmission with lowered vibration and sound
7.5,ten,15,20,twenty five,30,forty,50, 60,
Count on consumer/Blue/ Silver White
Housing — Aluminum
Worm Gear–Cooper(ten-3 #)
Worm Shaft–20CrMnTi with carburizing and quenching, floor hardness is fifty six-62HRC
Shaft-chromium metal-forty five#
NSK or Chinese large high quality bearing
Artificial & Mineral
Enter Electrical power:
In industrial equipment: Foodstuff things, Ceramics, chemical, as effectively as packing, printing, dyeing, woodworking, glass and plastics…..
Can set customer emblem
When looking at a reducer vs a gearbox, often the only big difference is terminology. This is due to the fact all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This could sound complex, but it really is really fairly straightforward. A reducer is a gear set between the motor and the equipment. The objective of the reducer is to reduce the rotational speed transferred in between these two endpoints. The reducer amplifies and multiplies the torque (input) made by the motor. 2nd, a reducer, as the name indicates, minimizes the velocity of the input (output in rpm) so that the output is the proper speed. The term “gearbox” is just a generic term used for the equipment practice amongst the motor and the device. Consequently, all reducers are gearboxes. Nevertheless, not all gearboxes reduce enter velocity. Though uncommon, gearboxes can really boost enter speeds. By far the most frequent type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
We are knowledgeable transmission dealers and offer a broad range of transmissions, an important part of a lot of drive techniques. Gearboxes can be used to reduce or enhance velocity, enhance torque, reverse or change the path of a generate shaft. Gearboxes are also acknowledged as equipment drives, velocity reducers, equipment motors, velocity reducers and equipment reducers.
Hardened Tooth Surface in-Line 1.5kw Foot-Mounted RC Sequence Linear Motor Tiny Helical Equipment Motor for Computerized Brush
|Housing||Nodular Forged Iron(Ductile Iron) QT600|
|Gears Profile||Hardened Helical Gears|
|Gears Processing||Carburizing, Quenching, Grinding|
|Gears Hardness||Surface Hardness: HRC58-sixty two, Internal Hardness: HBS156-207|
|Gears Precision||6 Class|
|Input Configurations||Keyed Solid Shaft Enter
IEC Normalized Motor Flange
|Output Configurations||Keyed Hollow Shaft Output|
|Oil Seal||ZheJiang SOG|
|Bearings||NSK, SKF, HRB, ZWZ, LYC|
|Spare Parts||Torque arm, CZPT Backstop|
Remember to simply click listed here for far more varieties!
With all our routines DNV-ISO 9001, SGS -certified, we stand for top-quality provider. Entrusting your gearboxes to the treatment of our Services.
Help protect your gearbox from put on and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular layout helical gear unit, worm gearbox, cycloidal gearbox etc to in shape your software and meet your needs.
These functions permit a trustworthy and secure provider life of above 200 000 operational several hours.
Our buyers have been positioning their have faith in in CZPT gear units given that 1997. More than five hundred 000 equipment units of our gearbox are in use reliably around the planet, in many situations underneath really harsh circumstances.
For more reducers and mechanical add-ons, remember to click on right here to view
The term “gearbox” is utilised to refer to any device that connects a motor to a equipment and is made up of a sequence of gears, also recognized as a gear established. It gets the principal input velocity from the motor and adjustments it to a distinct output speed using its gears. Various varieties and mixtures of gears provide particular reasons. The sorts of gears discovered in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality performance of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the input supply to the speed of the output source
Gearboxes can be employed in a variety of fields of comprehensive processing, agriculture, chemical processing, oil and gasoline, power transmission and distribution methods, logistics, warehousing and other industries. Gear reducers are usually used exactly where higher torque and/or decrease rotational speeds are required, or if power requirements to be transmitted at alternating angles, this kind of as in right-angle motors. It can also change the direction of rotation, as nicely as clockwise and counterclockwise. EP gives a complete selection of gear reducers with right angle worms and large efficiency possibilities. Electric powered Gear Aluminum products are a lightweight and sturdy alternative to modern forged iron and metal types and can be stocked or personalized made to your exact requirements. EP gearboxes are lightweight and tough, aluminum worm gearboxes are designed for limited areas, such as tough-to-put in OEM types as effectively as mobile equipment. Eccentric reducers are offered as compact aluminum or forged iron inline reducers with seal life scores from 15HP (aluminum) to 40HP (solid iron). In addition to our standard and modified standard items, our engineers will operate with you to layout and construct personalized answers for numerous travel systems to suit your application needs.