-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
|Hardness:||Hardened Tooth Surface|
|Gear Shape:||Bevel Gear|
Maintenance Tips for Prolonging the Life of a Worm Gearbox
Proper maintenance is essential to ensure the longevity and reliable performance of a worm gearbox. Here are some maintenance tips to consider:
- Lubrication: Regularly check and replenish the lubricant in the gearbox. Use the recommended lubricant type and quantity specified by the manufacturer.
- Lubrication Schedule: Follow a lubrication schedule based on the operating conditions and manufacturer recommendations. Regular lubrication prevents friction, reduces wear, and dissipates heat.
- Temperature Monitoring: Keep an eye on the operating temperature of the gearbox. Excessive heat can degrade the lubricant and damage components.
- Cleanliness: Keep the gearbox and surrounding area clean from debris and contaminants. Regularly inspect and clean the gearbox exterior.
- Seal Inspection: Check for any leaks or damage to seals and gaskets. Replace them promptly to prevent lubricant leaks and contamination.
- Alignment: Ensure proper alignment between the worm and worm wheel. Misalignment can lead to increased wear and reduced efficiency.
- Torque Monitoring: Monitor the torque levels during operation. Excessive torque can cause overloading and premature wear.
- Regular Inspections: Periodically inspect all components for signs of wear, damage, or unusual noise. Replace worn or damaged parts promptly.
- Proper Usage: Operate the gearbox within its specified limits, including load, speed, and temperature. Avoid overloading or sudden changes in operating conditions.
- Expert Maintenance: If major maintenance or repairs are needed, consult the manufacturer’s guidelines or seek the assistance of qualified technicians.
By following these maintenance tips and adhering to the manufacturer’s recommendations, you can extend the lifespan of your worm gearbox and ensure its optimal performance over time.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-09-08
Our AdvantagesProducts Massive volume in Inventory, No MOQ needed We comply with all the international requirements, this sort of as ISO9001 and TS16949 requirements. With numerous years’ knowledge in these lines, we have been distinguished from other suppliers in China by our rewards in competitive pricing, on-time delivery, prompt responses, on-hand engineering assist and great soon after-revenue solutions. we have received the trust of buyers globally.
one. EPT to United states of america, Europe, Austrilia, SouthEPT Asia and Center EPT
two. Matrial: rubber cushion, iron, bearing content
three. Specialist perfomance vehicle elements provider
four. Appropriate for all sorts of autos and hefty responsibility EPTs
CEPTTr EPTT, CEPTTr Assistance EPTT, Travel Shaft CEPTTr Help EPTT
|1. Description For CEPTTr EPTT|
|EPTT||CEPTTr EPTT, CEPTTr Assistance EPTT, Drive Shaft CEPTTr Assistance EPTT|
|Benefit||one.We are major makers team for automobile spare components for many several years|
|two.Can deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ing the bearing in accordance to the client’s sample or drawing|
|3.Very stable good quality gurantee with most aggressive rates.|
|EPTT detail||1.EPT EPTT, with out brand name brand|
|two.Consumer necessary EPTT|
|3.StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd export box and cartons with our model logo|
|Delivery Time||Active EPTTon: one particular to 3 months|
|Off EPTTon: 30-35days|
|Our supply time should be according to your purchase|
|Payment||T/T 30% deposit soon after orEPTTconfirmed, balance 70% be paid out prior to shipping|
We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing facility in China with 5 various branches. For much more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Shape A& form B are offered for this merchandise&period of time
one&period Create strictly in accordance with ANSI or DIN normal dimension
two&time period Content&colon SCM 415 steel
three&interval Bore&colon Finished bore
four&interval Precision grade&colon DIN 5
5&period Floor remedy&colon Carburizing and Quenching
six&period Module&colon Module 1&period5&comma Module 2&comma Module 2&period5&comma Module three
seven&interval Tooth&colon From Z10 to Z13
|Product name||Spur Equipment|
|Materials Available||Stainless Steel&comma Carbon Metal&comma Brass&comma Bronze&comma Iron&comma Aluminum Alloy etc|
|BORE||Completed bore&comma Pilot Bore&comma Specific ask for|
|Processing Method||Molding&comma Shaving&comma Hobbing&comma Drilling&comma Tapping&comma Reaming&comma Manual Chamfering&comma Grinding and many others|
|Pressure Angle||20 Degree|
|Hardness||forty five- 55HRC|
|Dimension||Consumer Drawings & ISO standard|
|Package||Picket Scenario&solContainer and pallet&comma or manufactured-to-purchase|
|Kind||Module||Substance||Surface therapy||Precision quality||Tooth Number|
|MSGA&commaMSGB||1~four||SCM415||Carburizing and Quenching||N5||18~100|
|SSGS||one&period5~three||S45C||Tempering&comma tooth surface area high quenching hardening||N7||10~13|
|SSG||&period5~6||S45C||Tooth surface high quenching hardening||N7||30~80|
|SS||&period5~10||S45C||–||N8||fifteen~a hundred and twenty|
|SSY||&period8&comma 1||S45C||–||N8||20~one hundred twenty|
|SUS&comma SUSA||one~four||SUS303||–||N8||fifteen~one hundred twenty|
Manufactured in Chinan Grinding Pulley Axle Shaft Pinion Equipment shaft
Pulley Manufacturing Workshop and Application&colon
|Apps||Toy&comma Automotive&comma instrument&comma electrical equipment&comma house appliances&comma household furniture&comma mechanical equipment&commadaily living products&comma digital athletics products&comma &comma sanitation machinery&comma market&sol lodge equipment provides&comma and so on&period of time|
HangZhou Hefa Equipment EPT Co&period&commaL EPT proven in 2009&comma is a expert manufacture engaged in development&comma generation&comma income and provider of timing pulley&comma precise spur gears&comma helical gears&comma bevel gear&comma worm& worm gear and so on&period We situated in HangZhou with convenient transposition excite&interval Hefa Gear EPT devoted to rigid high quality control and considerate customer services&period of time Our seasoned staffs are often available to talk about your needs&comma and satisfy your satisfaction&period of time
Manufacturing procedure&colon Molding Reducing&comma Gear Hobbing&comma Equipment Milling&comma Equipment Shaping&comma Gear Broaching&commaGear Shaving&comma Equipment Grinding and Equipment Lapping&period
Hefa Gear EPT devoted to rigorous top quality handle&time period” Focus and Specialist on the Growth of EPT Area” this is Hefa Gear EPT target&period of time Operate phase by step&comma Hefa often provide accomplishment answer in exact conveyor subject&interval Supplying be EPT value&comma super services and typical supply are usually our priorities&period
Packaging&comma Inventory and Supply&colon
|Packaging||Polyethylene bag or oil paper for every product&semi
Pile on carton or as customer’s demand
|Delivery of Samples||By DHL&comma Fedex&comma UPS&comma TNT&comma EMS|
|Lead time||10-15 doing work days as typical&comma 30days in hectic season&comma it will based on the in depth purchase amount&period|
|Main Markets&quest||North The us&comma South The us&comma EPT Europe &comma We EPT Europe &comma North Europe&comma South Europe&comma Asia|
|How to purchase&quest||&ast You ship us drawing or sample|
|&ast We have by way of undertaking assessment|
|&ast We give you our design for your affirmation|
|&ast We make the sample and deliver it to you after you confirmed our style|
|&ast You validate the sample then place an order and pay us thirty&percnt deposit|
|&ast We start generating|
|&ast When the items is accomplished&comma you pay us the harmony right after you verified pictures or tracking quantities&time period|
|&ast Trade is accomplished&comma thank you&excl&excl|
- Higher temperature resistance&periodSelf lubrication&periodWear resistance&periodFlame retardant properties&period of time
|Variety||Module||Substance||Floor treatment||Precision grade||Tooth Quantity|
|MSGA&commaMSGB||1~four||SCM415||Carburizing and Quenching||N5||eighteen~one hundred|
|SSGS||1&period5~three||S45C||Tempering&comma tooth floor high quenching hardening||N7||10~13|
|SSG||&period5~6||S45C||Tooth surface high quenching hardening||N7||30~eighty|
|SSY||&period8&comma one||S45C||–||N8||twenty~a hundred and twenty|
|SUS&comma SUSA||1~four||SUS303||–||N8||fifteen~a hundred and twenty|
If you are intrigued in our items&comma please explain to us which materials&comma type&comma width&comma duration u want&period
We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 different branches. For a lot more information: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828 The use of unique products manufacturer’s (OEM) part numbers or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating item use and compatibility. Our organization and the shown substitute components contained herein are not sponsored, accepted, or manufactured by the OEM.
We – EPG Group the bigge EPT Chain and agricultural gearbox manufacturing unit in China with 5 distinct branches. For more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
We can supply Shaft locking assembly&comma Z1&comma Z2&comma Z3&comma Z4&comma Z5&comma Z6&comma Z8 Energy LOCK&comma Chinese Electricity locking unit in electricity locks
Our Electricity Locks are interchangeable to&colon
Ringfeder&comma Tollok&comma Chiaravalli&comma Sati&comma Obstacle&comma Bonfix&comma Compomac&comma V-Blok&comma Ringblok&comma Kana&comma KTR
1&interval Z1 Locking Products Z11 Locking Gadgets
2&period Z2 Locking Products Z13 Locking Devices
three&time period Z3 Locking Gadgets Z7B Locking Devices
four&interval Z4 Locking Products Z12A Locking Units
five&period Z5 Locking Products Z19A Locking Devices
six&interval Z6 Locking Gadgets Z19B Locking Devices
seven&period of time Z8 Locking Devices
1&interval Effortless to set up and dismantle&period
two&interval Substantial degree of flexibility
3&time period Long lifetime and higher efficient transmitting
4&period of time Reduced notching effect
5&interval Protection of the expensive products underneath more than load running&time period
6&interval In compliance with quality prerequisite of designed coutries&time period
7&interval Tremendous high good quality with lowe EPT cost&interval
Power Lock&comma Locking Assembly&comma Locking devices is a keyless shaft-hubs locking gadget for connecting hubs and shaft with large torque transmission&comma are linker utilized among shafts and pulley&comma which can replace the one key and splines&interval
They can transmit torque through a set of tightening screw with higher power&comma which can make the needed clamping drive between the inner rings and shaft&comma also among the outer ring and hubs&period of time It is easy assmebling and diassembling&interval
They have a great interchangeablity&period of time The screw are with substantial strength&period
Energy lock have several item
We produce by CNC device
Their principal substance is excellent metal&interval
Right after machining&comma they will have sleek and stunning floor&comma have extended existence time and large strength&interval
1&period of time Global standard Electrical power Lock
two&period of time Mo EPT well-liked on European industry
3&period Metal 42CrMo4 &sol 4140&semi C45E &sol 1045
We are a top producer of Power Lock in China&period of time A lot more than sixty five&percnt of our items are exported to We EPT Europe and 20&percnt to North The united states&period of time We assure outstanding top quality products with competitive value in China&period
Our Energy Lock are interchangeable to&colon
Ringfeder&comma Tollok&comma Chiaravalli&comma Sati&comma Obstacle&comma Bonfix&comma Compomac&comma V-Blok&comma Ringblok&comma Kana&comma KTR
GB STHangZhouRD&colon Z1&comma Z2&comma Z3&comma Z3 More time&comma Z4&comma Z5&comma Z6&comma Z7B&comma Z8&comma Z11&comma Z12A&comma Z13&comma Z14&comma Z19A&comma Z19B
RINGFEDER GERMANY STHangZhouRD&colon RFN4071&comma RFN7012&comma RFN7013&comma RFN7110&comma RFN8006
EPT JAPAN STHangZhouRD&colon AS&comma TF&comma EL&comma SL&comma Advert
CHIARAVALLI ITALY STHangZhouRD&colon RCK11&comma RCK13&comma RCK15&comma RCK16&comma RCK19&comma RCK40&comma RCK45&comma RCK50&comma RCK55&comma RCK70&comma RCK71&comma RCK80&comma RCK95
TOLLOK ITALY STHangZhouRD&colon TLK110&comma TLK130&comma TLK131&comma TLK132&comma TLK133&comma TLK134&comma TLK200&comma TLK300&comma TLK400&comma TLK603
RINGSPANN GERMANY STHangZhouRD&colon RLK130&comma RLK132&comma RLK133&comma RLK200
BIKON GERMANY STHangZhouRD&colon 1003&comma 1006&comma 1012&comma 4000&comma 5000&comma 7000A&comma 7000B&comma 8000
BONFIX STHangZhouRD&colon CCE1000&comma CCE2000&comma CCE3000&comma CCE4000&comma CCE4100&comma CCE4500&comma CCE4600&comma CCE4900&comma CCE8000&comma CCE9500
SATI STHangZhouRD&colon KLGG&comma KLCC&comma KLNN&comma KLDA&comma KLAA&comma KLDB&comma KLAB&comma KLPP&comma KLBB&comma KLHH&comma KLEE&comma KLFF&comma KLMM
COMPOMAC STHangZhouRD&colon A&comma B&comma C&comma D&comma ES&solDS&comma EP&comma SD&comma F
VBLOK STHangZhouRD&colon VK400&comma VK800B&comma VK700&comma VK160&comma VK700&period1&comma VK130&comma VK112
RINGBLOK STHangZhouRD&colon 1060&comma 1100&comma 1120&comma 1710&comma 1720&comma 1800
KANA STHangZhouRD&colon two hundred&comma 201&comma three hundred
KTR STHangZhouRD&colon KTR100&comma KTR150&comma KTR200&comma KTR201&comma KTR203&comma KTR206&comma KTR225&comma KTR250&comma KTR400&comma KTR603
one&period of time Straightforward to put in and dismantle&period
two&period Substantial degree of overall flexibility
three&time period Lengthy life span and substantial successful transmitting
four&time period Reduced notching results
5&interval Protection of the expensive gear beneath in excess of load managing&period
6&period In compliance with good quality requirement of created coutries&period
7&time period Super high top quality with lowe EPT price tag&period
Clamp power lock&comma keyless locking gadget&comma locking unit&comma shaft locking assemblies&comma keyless shaft locking system&comma keyless shaft-hub locking unit&comma lock products
The use of unique equipment manufacturer’s (OEM) portion quantities or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our company and the listed substitute elements contained herein are not sponsored, accepted, or produced by the OEM.
1. CZPT to Usa, CZPTe, Austrilia, CZPT Asia and Center CZPT
2. Matrial: rubber cushion, iron, bearing material
3. Skilled perfomance vehicle components supplier
4. Ideal for all kinds of vehicles and hefty responsibility vehicles
Centre Bearing, Heart Support Bearing, CZPT Shaft Center Support Bearing
|1. Description For Heart Bearing|
|Bearing||Centre Bearing, Center Assist Bearing, CZPT Shaft Center Assist Bearing|
|Advantage||one.We’re foremost manufacturers group for auto spare areas for many years|
|two.Can creating the bearing according to the client’s sample or drawing|
|3.Extremely steady top quality gurantee with most aggressive rates.|
|Packing detail||1.CZPT packing, without brand brand|
|two.Consumer needed packing|
|three.Regular export box and cartons with our brand logo|
|Shipping Time||Hectic Year: 1 to three months|
|Off Year: thirty-35days|
|Our shipping time should be in accordance to your order|
|Payment||T/T thirty% deposit following get confirmed, balance 70% be compensated ahead of supply|