Product Description
Hot sale high Speed Reducer Extruder gearbox
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin screw extruder, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruder, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
Features:
—-Double drive design enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Optimal structure and complex assembly lead to the cost rise.
—-All bearings are sourced from global recognized brands,so output torque is more stable.
—Streamlined design,the end of gearbox cover can be opened,easy to install and replace.
SHTDN Twin Screw Extruder Gearbox Parameters
| SHTDN Gearbox Power&Torque Table | ||||||||
| Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
| SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
| SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
| SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
| SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
| SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
| SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
| SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
| SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
| SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
| SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
| SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
| SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
| SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
| SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
Production Process
Packing&Delivery
Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.
Delivery Details: 5-60days after order.
|
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
| 4.Special foam packaging. | 5.Packing | 6.Sealing |
Our Service
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
|
All ZT keep pay attention to every step of the details,We are looking CHINAMFG to the forge ahead together with you!
|
||
FAQ
How long does it take to get my products since I paid for them?
—According to yout order quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 year for free?
—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.
How is your after-sale service?
—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.
How long will your product last?
—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.
| Application: | Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Double Drive Gearbox |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
How to Install and Align a Worm Reducer Properly
Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:
- Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
- Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
- Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
- Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
- Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
- Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
- Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
- Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
- Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.
It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.
Worm Gearbox Applications in Robotics and Automation
Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:
- Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
- Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
- Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
- Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
- Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
- Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
- Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
- Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
- Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
- Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.
Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.
Preventing Backlash in a Worm Gearbox
Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:
- High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
- Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
- Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
- Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
- Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
- Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.
It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.
editor by CX 2023-10-25
China high quality Twin Screw Extruder Gearbox for Compounding Extruder with high quality
Product Description
Twin screw Extruder gearbox for Compounding extruder
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin screw extruder, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruder, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
Features:
—-Double drive design enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Optimal structure and complex assembly lead to the cost rise.
—-All bearings are sourced from global recognized brands,so output torque is more stable.
—Streamlined design,the end of gearbox cover can be opened,easy to install and replace.
SHTDN Twin Screw Extruder Gearbox Parameters
| SHTDN Gearbox Power&Torque Table | ||||||||
| Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
| SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
| SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
| SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
| SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
| SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
| SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
| SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
| SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
| SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
| SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
| SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
| SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
| SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
| SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
Production Process
Packing&Delivery
Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.
Delivery Details: 5-60days after order.
|
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
| 4.Special foam packaging. | 5.Packing | 6.Sealing |
Our Service
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
|
All ZT keep pay attention to every step of the details,We are looking CHINAMFG to the forge ahead together with you!
|
||
FAQ
How long does it take to get my products since I paid for them?
—According to yout order quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 year for free?
—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.
How is your after-sale service?
—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.
How long will your product last?
—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.
| Application: | Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Double Drive Gearbox |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Worm Gearboxes in Conveyor Systems: Benefits and Considerations
Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:
- Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
- High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
- Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
- Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
- Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.
However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:
- Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
- Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
- Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
- Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.
Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-10-12
China Filler Masterbatch Machine Twin Screw Extruder Gearbox small worm gearbox
Item Description
Filler Masterbatch Equipment Twin Screw Extruder gearbox
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting most recent regular ISO1328,the precision of cylindrical equipment of spherical involute, and combining our prolonged term knowledge and specialty of twin screw extruder, SHTDN gearboxes are meticulously created with leading advanced creating tips in the world for co-oriented rotating twin screw extruder, with totally unbiased Mental Property Rights.
The gears are made of carburizing metal of high-toughness alloy of good top quality by carburizing and quenching for enamel, of which all the gear grinding procedures are concluded by imported equipment grinding equipment. Gear parameters are optimized and specifically designed for the characteristics of twin screw extruder, lowering pressure concentration on root of gear and strengthening gear surface problems. We have enhanced equipment intension of flexural exhaustion, fatigue energy and ratio of extensive diameter. We have also adopted the most current designing thought and technology of heating treatment for the structure of gears, therefore ensured gears from uniformity of precision and energy.
Characteristics:
—-Double push layout enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Ideal construction and intricate assembly lead to the price increase.
—-All bearings are sourced from global recognized brands,so output torque is far more secure.
—Streamlined design,the stop of gearbox go over can be opened,effortless to install and exchange.
SHTDN Twin Screw Extruder Gearbox Parameters
| SHTDN Gearbox Power&Torque Table | ||||||||
| Model | CD(MM) | Torque Quality(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
| SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
| SHTD25N | 22 | <13 | — | — | 11kw | 15kw | eighteen.5kw | 22kw |
| SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
| SHTD35N | thirty | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
| SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
| SHTD50N | forty two | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
| SHTD65N | fifty two | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
| SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
| SHTD85N | sixty seven.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
| SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
| SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
| SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
| SHTD135N | one hundred ten | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
| SHTD150N | one hundred twenty | <13 | 1320kw | 1750kw | — | — | — | — |
Creation Approach
Packing&Shipping
Packing Details: According to your buy amount packaging,shipping and delivery wooden packing containers,air carton.
Supply Information: 5-60days right after buy.
|
one.Rust-proof oil processing, Prevent rust in transit. |
two.Oiled paper deals, Prevent oil dry. |
three.Bubble wrap package, Prevent collosions. |
| 4.Specific foam packaging. | five.Packing | six.Sealing |
Our Provider
|
24-hour Hotline
No matter when and in which to get in touch with we can locate our provider to you.
|
Pre-income Consultation
We have 5 revenue individuals online, and whether you have any question can be solved by way of on the web conversation,welcome your session. |
Following-sales Companies
Get products have any concerns about the solution, can seem for us,we will aid you offer with the the 1st time,to your pleasure. |
|
All ZT hold shell out focus to every phase of the particulars,We are hunting ahead to the forge ahead with each other with you!
|
||
FAQ
How lengthy does it just take to get my items considering that I paid out for them?
—In accordance to yout order amount,we will give you a realistic shipping and delivery day.
Can I get the guarantee of 1 year for cost-free?
—If you need to have the guarantee,you should spend for it.If not,do not be concerned ,we have confidence in our merchandise.
How is your after-sale support?
—You will get our assist in time as extended as you locate one thing improper about our produces.Feel us,you deserve the greatest.
How lengthy will your solution final?
—I am sorry that I can not properly response your question,which is really distinct from your procedure time,resources and supplies.
|
US $5,000-30,000 / set | |
1 set (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Double Drive Gearbox |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| SHTDN Gearbox Power&Torque Table | ||||||||
| Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
| SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
| SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
| SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
| SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
| SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
| SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
| SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
| SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
| SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
| SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
| SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
| SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
| SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
| SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
###
 |
|
|
###
|
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
| 4.Special foam packaging. | 5.Packing | 6.Sealing |
###
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have five sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
|
All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!
|
||
|
US $5,000-30,000 / set | |
1 set (Min. Order) |
###
| Application: | Machinery |
|---|---|
| Function: | Speed Reduction |
| Layout: | Double Drive Gearbox |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
###
| Customization: |
Available
|
|---|
###
| SHTDN Gearbox Power&Torque Table | ||||||||
| Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
| SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
| SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
| SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
| SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
| SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
| SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
| SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
| SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
| SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
| SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
| SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
| SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
| SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
| SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
###
|
|
|
###
|
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
| 4.Special foam packaging. | 5.Packing | 6.Sealing |
###
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have five sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
|
All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!
|
||
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<br
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
editor by czh 2023-02-06
China wholesaler Plastic&Rubber Helical Bevel Gear Speed Reducer ZLYJ Extruder Gearbox wholesaler
Warranty: 1 year
Applicable Industries: Building Material Shops, Manufacturing Plant, Restaurant, Gearbox Assembly HW19710 in stock Retail, Printing Shops, Construction works , Customizable HTD3M 5M 8M high torque timing pulley Energy & Mining, Advertising Company
Gearing Arrangement: Helical
Output Torque: 0.65-42.8k Nm
Input Speed: 750-1500 rpm
Output Speed: 38-188 rpm
Motor Power: 4.4-748 KW
Model Series: ZLYJ
gear precision: GB10095
gear hardness: HRC58-62
Packing: Wooden Case
Housing Material: Cast Iron HT200
Mounting Position: Horizontal Vertical
Ratio: 8-20
Certificate: ISO9001 CCC CE
Sample: available
Certification: CCC, CE
Packaging Details: wooden case
Port: ZheJiang
Products Description 1.specifically designed for rubber and plastic extruder2.option of clockwise or counter-clockwise output rotation3.high-quality gearing treatment of precision level 6 and hardness HRC58-624.high-torque bearing behing the hollow output shaft to stand screw’ Superior quality drive shaft for Cadillac ATS 13-17 AWD R s pushback during operation Company Profile XJ Transmission Co.,Ltd. has specialized in solutions for mechanical transmission for 15 years. With persistent focus on supply of high-quality speed reducers and professional configuration for customers’ particular requirements, 105x125x1216 ZF Transmission Shaft Oil Seal ,High Temperature Resistant FKM Oil Seal for FZ Gearbox we have established long-term relationship with many customers in various fields. We sincerely hope you will become 1 of them and work with us together to advance technology and explore the future. Our Factory Certifications Partner FAQ 1.Why choose us?A.*professional technical support *reliably low price *trusted quality control2.Is OEM or ODM acceptable?A.Yes. Detailed blueprint and specifications are needed for pricing and sampling. 3.Do you have a MOQ?A.No.We can establish business relationship step by step.Small orders are cared for as well as big orders.4.What is the payment term?A.30% deposit before production and the balance before the goods delivered to departing port. T/T or L/C acceptable.5.How can I make sure that the quality meets my requirements?A.Every procedure of the production are under control of QC personnel according to quality stipulations on contract. You can have your representative or a third party to conduct inspection before shipping.6.What is the warranty period?A.One year after arrival of the goods at the destination port.
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
China high quality Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox supplier
Product Description
Transmission Geared Motor Unit Wp Nmrv Swl Screw Travel Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Equipment Reducer Gearbox
Features:
1. Mild in w8 and non-rusting
2. Clean in working, can function a prolonged time in dreadful conditions
three. Higher efficiency, minimal noise
four. Great-searching in visual appeal, durable in service life, and tiny in quantity
Item photograph:
Specification for worm gearbox:
| Product | 571 ~ 150 |
| Power | .06kw ~ 15kw |
| Enter velocity | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/100 |
| Input motor | AC (1 stage or 3 phase) / DC / BLDC / Stepper / Servo |
| Output shaft | Sound shaft / Hollow shaft / Output flange… |
| Dimension common | Metric measurement / Inch size |
| Content of housing | die-solid aluminum / Forged iron / Stainless steel |
| Components | Flange / Reliable shaft / Torque arm / Include … |
FAQ
Q: Can you make the gearbox with customization?
A: Of course, we can personalize per your request, like flange, shaft, configuration, substance, etc.
Q: Do you offer samples?
A: Sure. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What is your direct time?
A: Normal items require 5-30days, a bit for a longer time for tailored goods.
Q: Do you supply specialized support?
A: Indeed. Our business have style and improvement group, we can supply complex assist if you
need to have.
Q: How to ship to us?
A: It is available by air, or by sea, or by teach.
Q: How to shell out the m1y?
A: T/T and L/C are desired, with a distinct forex, which includes USD, EUR, RMB, and so forth.
Q: How can I know the merchandise is ideal for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd begin mass production.
Q: Can I arrive to your company to visit?
A: Sure, you are welcome to check out us at any time.
Q: How shall we speak to you?
A: You can ship an inquiry directly, and we will answer in 24 hours.
Equipment reducers, also known as reducers, arrive in a number of transmission types and are developed to multiply torque and decrease enter velocity to a wanted output velocity. The major benefit of inline gearboxes is their capability to keep handle in applications involving large rotational speeds. Their efficiency and capability to supply substantial input speeds with nominal backlash make inline reducer gearboxes perfect for a extensive range of movement manage programs
Gearboxes and reducers are enclosed mechanical reduction gadgets frequently utilised in present day automated control systems to command torque from your motors and complete other motion-relevant duties. A gearbox enables you to increase torque while decreasing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This generates a mechanical benefit, increasing torque. Conversely, your gearbox can be established in reverse, providing increased shaft speed and lowered torque. Two typical transmission configurations are straight and right angle. Online models normally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle styles normally use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors combine an enclosed gear established with an electric powered motor to increase torque and efficiency even though lowering pace. While additional friction, inertia, or sharp load adjustments for limited-expression operation of the actuator can lead to troubles, they give a long operating existence by protecting against overloading. Various equipment ratios, speeds and torques are obtainable to assist optimize functionality and lessen possible issues. Search to discover the right gearbox and reducer for your automation venture.
China manufacturer Conjoined Double Screw Gearbox Plastic Extruder Custom
Solution Description
SZ conical double-screw plastic extruder gearbox series
Detailed introduction:
This series product adopts hard tooth surface transmission device produced according to JB/T9095.1-1999 standard, consisting of reducer and distribution box, as the special product supporting conical twin screw extruder.
Main product features:
1. The gear of reducer adopts high-strength alloy steel carburizing steel, grinded through carburizing and quenching, with level 6 precision. The tooth has high rigidness and low transmission noise.
2. The distribution box adopts small taper angle helical gear and high light alloy steel, with carburizing and quenching treatment after being cut by CNC gear hobbing machine, with high precision and rigidness.
3. With the design of nodular cast iron box and high-strength thrust self-aligning roller bearing, with reliable performance, can bear large axial thrust.
four. The reducer and distribution box are equipped with cooling device, with safe operation.
five. All cutting appearances are flat and beautiful. Besides current specification, the product of other specification can be customized according to the user’s requirement.
| spec. | input rotation speed | output totation speed | input power | Single shaft output torque (N.m) | Distribution shaft including angle | connection spline size | |
| SZ45 | 1500 | 44.eight | eighteen.five | 1972 | 2°40´ | 8-48×42×8 | |
| SZ50 | 1500 | 37.8 | 22 | 2779 | 2°58´12″ | eight-54×46×9 | |
| SZ55 | 1500 | 37.5 | 30 | 3820 | 2°36´14″ | 6-60×53×14 | |
| SZ65 | 1500 | 39.one | 37 | 4518 | 2°11´16″ | 8-65×56×10 | |
| SZ80 | 1500 | 37.seven | fifty five | 6786 | 2°0´18″ | eight-72×62×12 | |
| SZ92 | 1500 | forty | 110 | 13130 | 1°52´3.sixty four” | ten-98×92×14 | |
Beneath is a listing of our currently offered industrial gearboxes. If you cannot discover what you are looking for, you should contact the manufacturing facility for more possibilities. At EP, we are consistently building new products and retrofitting outdated kinds to satisfy client specifications.
These compact, lightweight, low backlash inline gear reducers ended up at first made for encoder applications. They are also ideal for numerous other drive techniques. Encoder equipment reducers have a extremely low instant of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two frame sizes are available with equipment ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
China Free Design Custom Zlyj 133/146/173/200/250/280/315/330/375/420/450 Series Reducer Plastic Extruder Gearbox Great quality
Product Description
In depth Pictures
Item Description
Merchandise Functions
one, The equipment is made of substantial-energy lower-carbon alloy steel by carburizing and quenching. The hardness of
the tooth floor is up to HRC58-sixty two. The gears are groun d grinding technological innovation with higher precision and
good contact.
two, Substantial transmission efficiency: solitary phase is greater than ninety six.5%, double amount is increased than 93%, 3rd
level is increased than ninety%.
three, Clean procedure and minimal sounds.
four, Modest dimensions, light w8, long services life and higher carrying capability.
five, Easy to disassemble and straightforward to set up.
Our Advantages
Solution Parameters
|
No. |
gearbox model |
Ratio variety |
advise screw diameter/mm |
recommend energy/HP |
ranking load torque/N.m |
measurement(L*W*H)/mm |
Net w8/KG |
|
1 |
ZLYJ133 |
8/12.5/sixteen/20 |
35/forty five/50 |
six~15 |
764 |
478*one hundred seventy*260 |
one hundred forty four |
|
2 |
ZLYJ146 |
10/twelve.5/16/20 |
45/55 |
10~twenty |
1165 |
560*250*320 |
205 |
|
3 |
ZLYJ173 |
ten/sixteen/twenty |
fifty five/sixty five |
fifteen~30 |
1962 |
576*256*340 |
256 |
|
4 |
ZLYJ180 |
|
65 |
fifteen~forty |
2764 |
650*256*four hundred |
350 |
|
five |
ZLYJ200 |
twelve.5/sixteen/20 |
sixty five/seventy five |
30~sixty |
3583 |
750*340*480 |
350 |
|
six |
ZLYJ225 |
12.5/sixteen/twenty |
90 |
40~seventy five |
5334 |
800*360*five hundred |
650 |
|
7 |
ZLYJ250 |
16/twelve.5/twenty |
one hundred |
50~one hundred |
6306 |
930*380*560 |
815 |
|
eight |
ZLYJ280 |
16/12.5/20 |
105/one hundred ten |
seventy five~122 |
7643 |
970*410*600 |
1571 |
|
9 |
ZLYJ315 |
16/12.5/twenty |
120 |
one hundred~a hundred seventy five |
11822 |
1160*450*seven hundred |
1410 |
|
10 |
ZLYJ330 |
sixteen/twelve.5/twenty |
150/a hundred and sixty |
150~217 |
21000 |
1160*450*seven hundred |
1520 |
|
11 |
ZLYJ375 |
sixteen/12.5/twenty |
a hundred and fifty/a hundred and sixty |
217~312 |
21096 |
1280*466*800 |
1800 |
|
12 |
ZLYJ420 |
sixteen/twelve.5/twenty |
150/a hundred sixty five |
272~428 |
25478 |
1420*550*920 |
1800 |
|
thirteen |
ZLYJ450 |
sixteen/12.5/20 |
a hundred sixty five |
380~544 |
33885 |
1550*1200*1000 |
3560 |
Certifications
Firm Profile
Xihu (West Lake) Dis.ng Transmission Products Co., Ltd. found HangZhou town, ZHangZhoug, as 1 specialist
maker and exporter of cycloidal pin wheel reducer,worm reducer, equipment reducer, gearbox ,
AC motor and relative spare parts, owns abundant experience in this line for several several years.
We are 1 immediate factory, with advanced manufacturing gear, the strong improvement group and
making capability to supply good quality merchandise for clients.
Our items widely served to various industries of Metallurgy, Chemicals, textile,medication,picket
etc. Principal marketplaces: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any concerns, very good provide often for you for extended term company.
FAQ
Q: Are you trading business or manufacturer?
A: We are factory.
Q: How lengthy is your shipping and delivery time?
A: Normally it is 5-10 times if the goods are in stock. or it is 15-twenty times if the products are not in stock.
Q: Can we get 1 computer of each merchandise for quality testing?
A: Indeed, we are happy to settle for trial buy for top quality screening.
Q:How to choose a gearbox which meets your prerequisite?
A:You can refer to our catalogue to choose the gearbox or we can support to select when you supply
the technical information of necessary output torque, output velocity and motor parameter and many others.
Q: What info shall we give just before putting a obtain order?
A:a) Sort of the gearbox, ratio, input and output kind, input flange, mounting situation, and motor informati1tc.
b) Housing coloration.
c) Acquire quantity.
d) Other specific requirements.
Planetary gearboxes are employed in a variety of occasions the place higher performance and large reduction ratio are necessary in a tiny room. Showcasing large precision and substantial torque-to-quantity ratio, it is perfect for torque enhance, deceleration, precise positioning and management of regenerative machinery. To make sure that the chosen planetary gearbox is the greatest match for your application, it is important to think about parameters this sort of as torque, backlash and equipment ratios when selecting a planetary gearbox.
Underneath is a record of our presently obtainable industrial gearboxes. If you cannot uncover what you are hunting for, please contact the factory for more options. At EP, we are continually developing new goods and retrofitting aged types to satisfy consumer needs.
China Professional Single Screw Extruder Gearbox Zlyj Series supplier
Product Description
one) Small quantity
2) Large transmission torque
three) Substantial performance
4) Minimal consumption.
Solution Description :
ZLYJ gearbox collection are transmission units, which are specifically designed for solitary-screw extruder with high precision, hard equipment surface area, accompany with thrust. Adopting the technical requirements stipulated in JB/T9050.1-1999, all ZLYJ gearboxes are designed accordingly.
Primary Features:
1.The material of gear is the higher energy alloy metal, it is made by carburizing, quenching (and other heat therapy), gringding approach at final. The equipment is in large precison ( 6 quality ) and higher hardness ( reaches HRC54-62). In addition to, it attributes low noise when working.
two. It consists of higher bearing capability thrust, which is executed reliable and can face up to larger axial thrust.
three. All the objects are treated by pressured lubrication and CZPT technique other than very couple of tiny specification products.
4. ZLYJ collection gearbox is adopted by 6-side processing box. Its normal installation is horizontal, but can also be modified to vertical set up according to customer’s requirment.
five. Performance transmission, lower noise, long operaton time.
Main parameters :
| Type | Spec | Input Power(kw) | N( enter) | N(output) | Output Torque | Permitted axial thrust of output shaft(KN) | Screw Diameter | Length-diameter ratio |
| (N@m) | ||||||||
| ZLYJ | 112-eight | five.five | 800 | 100 | 525 | 35 | Ø35 | twenty five:01:00 |
| 133-eight | eight | 800 | one hundred | 764 | 39 | Ø50 | twenty five:01:00 | |
| 146-ten | eleven | a thousand | one hundred | 1050 | 54 | Ø55 | twenty five:01:00 | |
| 173-10 | eighteen.five | 900 | ninety | 1962 | a hundred and ten | Ø65 | twenty five:01:00 | |
| 200-12.five | 30 | a thousand | 80 | 3581 | one hundred fifty five | Ø75 | 25:01:00 | |
| 225-12.five | forty five | one thousand | 80 | 5371 | 180 | Ø90 | twenty five:01:00 | |
| 250-16 | fifty five | 1120 | 70 | 7503 | 192 | Ø105 | twenty five:01:00 | |
| 280-16 | seventy five | 960 | 60 | 7643 | 258 | Ø110 | twenty five:01:00 | |
| 315-16 | eighty five | 960 | sixty | 13528 | 287 | Ø120 | 25:01:00 | |
| 330-sixteen | 110 | 960 | 60 | 17507 | 360 | Ø135 | 25:01:00 | |
| 375-sixteen | 132 | 960 | 60 | 21008 | 390 | Ø150 | 25:01:00 | |
| 395-sixteen | 185 | 960 | 60 | 29442 | 400 | Ø160 | 25:01:00 | |
| 420-16 | 160 | 960 | sixty | 31831 | 430 | Ø160 | twenty five:01:00 | |
| 420-sixteen | 220 | 960 | sixty | 31831 | 430 | Ø170 | twenty five:01:00 | |
| 450-20 | 213 | 1000 | 60 | 40640 | 500 | Ø160/Ø170 | 25:01:00 | |
| 560-17 | 540 | a thousand | fifty | 84034 | 700 | Ø200 | twenty five:01:00 | |
| 630-ten | 540 | 1000 | fifty | 15712 | 770 | Ø250 | twenty five:01:00 |
Our gain :
A> long time expertise and background .
B> prolonged time nitriding remedy and heating treatment by by itself .
C>advanced Fanuk sequence CNC laptop-managed milling devices .
D>depth hole drilling equipment in 18meters length, which guarantee the straigtnss of barrel inside of .
E> CAD drawing affirmation prior to start creating .
F> Prompt after sale service .
G>Land owner and registration cash twenty five, 000, 000RMB .
Our company :
ZHangZhoug CZPT plastic machinery co.,ltd is found in HangZhou HangZhou metropolis with model of PYM(Former HangZhou CZPT device screw co.ltd considering that 1988). The business is specialized in generating screw barrel, gearbox zlyj series, t die, CZPT and extruder machine. It has become 1 of the biggest supplier of principal components in HangZhou metropolis which is the basement of plastic machinery.
FRQ:
one.Q:What are we?
A:We are manufacturing facility, with license of import and export items by ourself.
two.Q:How to get to us?
A:The closest airport is HangZhou airport, and the nearest train station is HangZhou station.
Warmly welcome to speak to us by below techniques:
Welcome to our business .
Planetary gearboxes are utilized in various instances the place large efficiency and higher reduction ratio are necessary in a little place. Showcasing higher precision and high torque-to-volume ratio, it is ideal for torque boost, deceleration, specific positioning and management of regenerative equipment. To guarantee that the selected planetary gearbox is the greatest suit for your software, it is critical to take into account parameters this kind of as torque, backlash and gear ratios when picking a planetary gearbox.
Gearboxes go by several diverse names, such as gear drives, pace reducers, gear reducers, pace reducers, and gear motors. All terms are employed interchangeably when referring to inline gear reducers. Our stock consists of a wide assortment of equipment reducers for substantial speed, large precision apps with input speeds up to 4000 RPM.
China Professional Gearbox for Plastic Extruder OEM
Merchandise Description
Gearbox for Plastic Extruder
one) Tiny quantity
two) Big transmission torque
3) Substantial performance
4) Lower consumption
Parameters :
| Type | Spec | Input Power (kw) |
N( enter) | N(output) | Output Torque | Permitted axial thrust of output shaft(KN) |
Screw Diameter |
Length-diameter ratio |
| (N@m) | ||||||||
| ZLYJ | 112-8 | 5.five | 800 | one hundred | 525 | 35 | Ø35 | twenty five:01:00 |
| 133-eight | 8 | 800 | 100 | 764 | 39 | Ø50 | 25:01:00 | |
| 146-10 | 11 | 1000 | 100 | 1050 | fifty four | Ø55 | twenty five:01:00 | |
| 173-ten | eighteen.5 | 900 | 90 | 1962 | a hundred and ten | Ø65 | twenty five:01:00 | |
| two hundred-12.5 | 30 | a thousand | 80 | 3581 | a hundred and fifty five | Ø75 | 25:01:00 | |
| 225-twelve.5 | 45 | 1000 | 80 | 5371 | 180 | Ø90 | twenty five:01:00 | |
| 250-16 | 55 | 1120 | 70 | 7503 | 192 | Ø105 | twenty five:01:00 | |
| 280-16 | seventy five | 960 | 60 | 7643 | 258 | Ø110 | twenty five:01:00 | |
| 315-sixteen | eighty five | 960 | sixty | 13528 | 287 | Ø120 | twenty five:01:00 | |
| 330-sixteen | 110 | 960 | 60 | 17507 | 360 | Ø135 | twenty five:01:00 | |
| 375-16 | 132 | 960 | 60 | 21008 | 390 | Ø150 | twenty five:01:00 | |
| 395-sixteen | 185 | 960 | sixty | 29442 | four hundred | Ø160 | twenty five:01:00 | |
| 420-sixteen | one hundred sixty | 960 | sixty | 31831 | 430 | Ø160 | twenty five:01:00 | |
| 420-16 | 220 | 960 | 60 | 31831 | 430 | Ø170 | twenty five:01:00 | |
| 450-twenty | 213 | a thousand | sixty | 40640 | 500 | Ø160/Ø170 | twenty five:01:00 | |
| 560-seventeen | 540 | 1000 | fifty | 84034 | seven hundred | Ø200 | twenty five:01:00 | |
| 630-ten | 540 | a thousand | fifty | 15712 | 770 | Ø250 | 25:01:00 |
ZLYJ gearbox collection are transmission units, which are specifically developed for one-screw extruder with high precision, challenging gear floor, accompany with thrust. Adopting the complex specifications stipulated in JB/T9050.1-1999, all ZLYJ gearboxes are created accordingly.
Main Functions:
1. The substance of equipment is the large power alloy metal, it is manufactured by carburizing, quenching (and other heat treatment method), gringding procedure at previous. The equipment is in higher precison ( 6 grade ) and higher hardness ( reaches HRC54-62). Besides, it features low noise when working.
2. It consists of higher bearing capability thrust, which is executed reputable and can face up to more substantial axial thrust.
3. All the objects are handled by pressured lubrication and CZPT system apart from really number of small specification goods.
4. ZLYJ sequence gearbox is adopted by 6-aspect processing box. Its normal installation is horizontal, but can also be altered to vertical set up in accordance to customer’s requirment.
5. Performance transmission, low sounds, extended operaton time.
Packing for screw and barrel
1) Wooden scenario deal
two) Plastic film package deal
three) Suited to transportation
Why select us?
A> extended time encounter and history
B> long time nitriding treatment and heating remedy by alone
C>advanced Fanuk collection CNC personal computer-managed milling devices
D>depth hole drilling equipment in 8meters duration, which ensure the straigtnss of barrel inside.
E> CAD drawing affirmation before start creating
F> Prompt after sale service
G>Land proprietor and registration cash 25, 000, 000RMB
About us:
ZHangZhoug pinbo plastic machinery co.,ltd is located in HangZhou HangZhou city with brand of PYM(Former HangZhou yumin machine screw co.ltd since 1988). The company is specialized in making screw barrel, gearbox zlyj series, t die, filter and extruder machine. It has become 1 of the largest supplier of main parts in HangZhou city which
is the basement of plastic machines.
If there is any difficulty, you can get in touch with with us at any time, we will reply you as quickly as feasible!
Planetary gearboxes are used in various situations exactly where higher efficiency and higher reduction ratio are required in a modest place. Showcasing substantial precision and higher torque-to-volume ratio, it is perfect for torque boost, deceleration, specific positioning and control of regenerative machinery. To make sure that the chosen planetary gearbox is the very best fit for your application, it is essential to think about parameters this sort of as torque, backlash and equipment ratios when deciding on a planetary gearbox.
Planetary gearboxes are utilised in various situations the place substantial performance and high reduction ratio are needed in a little space. That includes substantial precision and high torque-to-volume ratio, it is ideal for torque enhance, deceleration, precise positioning and handle of regenerative equipment. To guarantee that the selected planetary gearbox is the best in shape for your application, it is important to think about parameters this kind of as torque, backlash and gear ratios when choosing a planetary gearbox.
China manufacturer Single Screw Barrel Plastic Extruder CZPT Blowing Machine Gearbox Zlyj173/ Zlyj200 Zlyj for Mask Making Free Design Custom
Solution Description
Solitary Screw Barrel Plastic Extruder CZPT Blowing Machine Gearbox Zlyj173/ Zlyj200 Zlyj for Mask Producing
1, The equipment is made of higher-energy minimal-carbon alloy steel by carburizing and quenching. The hardness of
the tooth surface is up to HRC58-62. The gears are groun d grinding technology with higher precision and
very good contact.
two, Substantial transmission performance: solitary stage is higher than ninety six.5%, double degree is better than 93%, third
degree is higher than 90%.
3, Clean procedure and low sounds.
four, Modest dimensions, gentle w8, extended support daily life and large carrying capability.
five, Simple to disassemble and easy to install.
|
No. |
gearbox product |
Ratio range |
suggest screw diameter/mm |
advise power/HP |
score load torque/N.m |
measurement(L*W*H)/mm |
Web w8/KG |
|
1 |
ZLYJ133 |
8/twelve.5/16/twenty |
35/45/50 |
six~15 |
764 |
478*one hundred seventy*260 |
one hundred forty four |
|
two |
ZLYJ146 |
10/twelve.5/sixteen/20 |
45/55 |
10~20 |
1165 |
560*250*320 |
205 |
|
three |
ZLYJ173 |
10/sixteen/twenty |
fifty five/65 |
fifteen~thirty |
1962 |
576*256*340 |
256 |
|
four |
ZLYJ180 |
|
65 |
fifteen~forty |
2764 |
650*256*400 |
350 |
|
five |
ZLYJ200 |
12.5/sixteen/20 |
sixty five/75 |
thirty~sixty |
3583 |
750*340*480 |
350 |
|
6 |
ZLYJ225 |
12.5/sixteen/20 |
ninety |
forty~seventy five |
5334 |
800*360*five hundred |
650 |
|
seven |
ZLYJ250 |
16/12.5/20 |
one hundred |
fifty~a hundred |
6306 |
930*380*560 |
815 |
|
eight |
ZLYJ280 |
sixteen/12.5/twenty |
105/one hundred ten |
75~122 |
7643 |
970*410*600 |
1571 |
|
nine |
ZLYJ315 |
sixteen/12.5/20 |
a hundred and twenty |
100~one hundred seventy five |
11822 |
1160*450*seven hundred |
1410 |
|
ten |
ZLYJ330 |
16/twelve.5/twenty |
one hundred fifty/one hundred sixty |
one hundred fifty~217 |
21000 |
1160*450*700 |
1520 |
|
11 |
ZLYJ375 |
sixteen/12.5/twenty |
one hundred fifty/one hundred sixty |
217~312 |
21096 |
1280*466*800 |
1800 |
|
12 |
ZLYJ420 |
16/12.5/20 |
150/one hundred sixty five |
272~428 |
25478 |
1420*550*920 |
1800 |
|
thirteen |
ZLYJ450 |
sixteen/twelve.5/twenty |
a hundred sixty five |
380~544 |
33885 |
1550*1200*a thousand |
3560 |
These compact, light-weight, lower backlash inline gear reducers have been at first designed for encoder programs. They are also ideal for numerous other drive systems. Encoder gear reducers have a very reduced moment of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two frame dimensions are available with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are accessible from inventory.
Right angle gearboxes (worm and planetary gears) are robust and can be employed for 90° turns. An inline reducer (parallel shaft and planetary) is an best matching motor with higher enter speeds, or when equipment motor efficiency is important. Contact our technological income employees to support establish which transmission solution is ideal for you.