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What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration. Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons. Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts. Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption. Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output. Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads. Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small. Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness. Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity. Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch. Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw. The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used. The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft. Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive. Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm. Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub. The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation. I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes. Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive. Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque. Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering. Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
high torque transmission stainless steel heavy duty helical gearbox Planetary gear reducers for DC motor
HangZhou Fubao Electromechanical Technology Co., Ltd. helical gearbox Planetary gear reducers is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the helical gearbox Planetary gear reducers. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, helical gearbox Planetary gear reducers machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,helical gearbox Planetary gear reducers is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Product Parameters
WVB/WVBL series parameters
Model number
WVB042/WVBL50
WVB60/WVBL70
WVB/WVBL90
WVB/WVBL120
WVB142/WVBL155
WVB180/WVBL205
WVB220/WVBL235
Rated output torque
13-17Nm
32-48Nm
80-125Nm
165-265Nm
280-530Nm
480-960Nm
900-1360Nm
Reduction ratio
L1: 3, 4, 5, 7, 10
L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100
Planetary gear backlash
L1: P1≤3 P2≤5 L2: P1≤5 P2≤7
Detailed Photos
Product Details
Other products
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market. The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
Worm gear reducer gearbox oil
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
Warranty: 3months-1year Design Number: JL-32Z370 Usage: BOAT, Vehicle, Electric Bicycle, Enthusiast, House Appliance, Sensible Residence, 38-7T Chain Sprocket Rim For Stihl 026 MS260 MS260C MS261 MS261C #17mm Residence Software: Electric powered doorway, Electric Window, Electric powered Curtain, Electrical Awning/robots/vending machine… Kind: Gear MOTOR Torque: <30kg.cm Development: Long term Magnet Commutation: Brush Safeguard Characteristic: Completely Enclosed Speed(RPM): as your requirment Steady Present(A): <5A Performance: IE one Item Title: Electric Motor Software: House Appliances Rated Voltage: 12Vdc/24Vdc Dimension: 32mm Gears: Metal Gears Perform: Velocity Reduction Search phrases: 12v Dc Generator Reduced Rpm Brush: Carbon Brushes Small Equipment Motor Shaft diameter: 6mm D-reduce Rated velocity: 2-500rpm Packaging Particulars: QTY: 80pcs/ctn Carton Dimensions: 36.5*26.5*24 cm Gross Weight: thirteen.5 kg/ctn Net Bodyweight: 13 kg/ctn Device Fat :230 g Port: HangZhou/HangZhou/ZheJiang
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Worm gear reducer gearbox
A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
high efficiency
High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes. Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor. In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems. Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.
low noise
Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types. A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox. Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install. Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
pocket
A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws. Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear. When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear. Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation. Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.
Self-locking function
The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position. The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads. The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool. Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism. The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
high gear ratio
Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction. High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications. Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture. Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output. Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant. editor by czh 2023-02-17
China Large Torque NMRV Speed Reducer Reductor Worm Gearbox
Introduction of worm gearbox
1. Made of large-quality aluminum alloy or iron CZPT housing, light in w8 and non-rusting
2. Smooth in working and minimal in noise, can operate long time in dreadful problems
three. High in radiating effectiveness
4. Good-searching in look, tough in service daily life and small in volume
5. Suitable for omni-bearing set up
6. Inch dimensions and metric size are each accessible
Company Overview
History:Greensky is a mechanical manufacturer of CZPT Power Co., Ltd. With more than ten years’ mechanical manufacturing activities, CZPT Energy often strictly stands on the theory of Best Customer Satisfaction.
High quality:Material Inspection, Generation Management, Finished Items Examination, Pre-dellivery Inspection
MISSION:“Once and permanently” is our goal to serve customers in the entire world. After we do business with client, we will do enterprise permanently.
Market place: thirty diverse nations, mostly Germany, Austria, Japan, United states and Middle-East.
Shipping: one hundred% on-time delivery Assured.
Solutions: Quickly response in English, German, Japanese and Chinese languages.
OEM: Personalized orders are welcome at CZPT Electricity.
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1 Q: What’s your MOQ? A: 1unit is ok for distinct varieties.
2 Q: What about your guarantee? A: One particular 12 months.
3 Q: Do you give OEM services with client-emblem? A: Indeed, we could do OEM orders, but we primarily concentrate on our own brand.
4 Q: How about your payment conditions ? A: TT, western union and paypal. 100% payment in advanced for orders significantly less $5,000. 30% deposit and stability ahead of shipping and delivery for orders in excess of $5,000.
5 Q: How about your packing ? A: Carton, Plywood situation. If you want a lot more, we can pack all products with pallet
Warmly welcome your inquiry and pay a visit to our factory in China.
Planetary gearboxes are employed in different events the place higher performance and substantial reduction ratio are essential in a tiny place. That includes substantial precision and substantial torque-to-volume ratio, it is perfect for torque boost, deceleration, exact positioning and handle of regenerative machinery. To guarantee that the picked planetary gearbox is the greatest fit for your application, it is essential to contemplate parameters this kind of as torque, backlash and gear ratios when picking a planetary gearbox. The phrase “gearbox” is utilised to refer to any gadget that connects a motor to a device and consists of a collection of gears, also known as a equipment set. It gets the primary input speed from the motor and changes it to a distinct output pace utilizing its gears. Different varieties and combos of gears provide distinct reasons. The types of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the speed of the input supply to the speed of the output resource
High Torque 3 Phase Gear Motor 1000W 1kw 4kw Wpa100 Ratio ten fifteen twenty Reduction Gearbox Shaft Output Small Worm Equipment Speed Reducer with AC Motor DC Motor
Gearboxes are mechanical gadgets that assist push methods maintain ideal pace and torque for purposes. Also acknowledged as gearboxes and equipment drives, they minimize the rotational speed of the input shaft by a specific percentage and boost the energy sent to the output shaft by the identical proportion. Ratio multipliers boost the deceleration and torque supplied by the reducer by a specified ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are add-ons utilized with the reducer. They are usually used in programs the place the reducer is not straight related to the push system. Appropriate angle gearboxes (worm and planetary gears) are robust and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial enter speeds, or when equipment motor performance is essential. Contact our complex income employees to aid determine which transmission solution is greatest for you.
Higher Torque 3 Stage Gear Motor 1000W 1kw 4kw Wpa100 Ratio 10 15 twenty Reduction Gearbox Shaft Output Tiny Worm Gear Pace Reducer with AC Motor DC Motor
one. The wide and complete range of N sequence for industrial purposes 2. Low-speed shaft layout: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft 3. Rigid and precise nodular solid iron casing four. Reduced sound running, large manufacturing good quality common five. Higher and reliable overall performance, load capability and minimal-pace shaft bearing
Remember to click on right here for more varieties!
Our Providers
With all our activities DNV-ISO 9001, SGS -qualified, we stand for prime-high quality support. Entrusting your gearboxes to the care of our Companies.
Assist protect your gearbox from use and grinding, SGR gearbox converts torque reliably and efficiently. We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular layout helical gear unit, worm gearbox, cycloidal gearbox and many others to in shape your software and satisfy your needs.
These characteristics empower a trustworthy and risk-free service daily life of more than two hundred 000 operational hrs.
Our clients have been placing their believe in in CZPT equipment models because 1997. Much more than five hundred 000 gear units of our gearbox are in use reliably around the planet, in many cases beneath quite harsh circumstances.
Related Merchandise
For more reducers and mechanical equipment, please click right here to look at
Planetary gearboxes are utilised in different situations exactly where substantial effectiveness and substantial reduction ratio are necessary in a tiny room. Featuring substantial precision and high torque-to-quantity ratio, it is perfect for torque enhance, deceleration, exact positioning and handle of regenerative equipment. To guarantee that the chosen planetary gearbox is the ideal suit for your application, it is essential to think about parameters this sort of as torque, backlash and gear ratios when deciding on a planetary gearbox. The phrase “gearbox” is employed to refer to any gadget that connects a motor to a equipment and is composed of a collection of gears, also acknowledged as a gear established. It gets the main input pace from the motor and alterations it to a various output velocity employing its gears. Different varieties and combinations of gears provide particular needs. The types of gears discovered in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency performance of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the enter source to the speed of the output resource
four) Gear ratio of the Equipment Head: 3, 3.6, 5, 6, 7.5, 9, twelve.5, 15, eighteen, 25, 30, 36, 50, 60,seventy five,ninety,a hundred,one hundred twenty,a hundred and fifty,a hundred and eighty,250
We are specialised in Mini AC Equipment Motor. Our main items are used for MachineTools, Textile Equipment, Healthcare Appliance, Conveying Machine, Printing System, Food Machinery, Vending Machine, Packing Equipment, Gumming Machine and so on. We offer you customers with top quality products and fine support. Please speak to us if you have any query or inquiry.
Our reduction geared motor Advantage
one,affordable price with exceptional quality two,delivery in time 3,risk-free ,dependable ,economical and durable 4,steady transmission ,quiet operation five,easy working and low noise 6,good physical appearance ,resilient support life 7,high warmth-radiating efficiency ,higher carrying ability eight,every gearbox have to be tested ahead of packing nine.reply in substantial effectiveness for the duration of 1 working day ten. skilled to make gearbox and electric powered motor .
If there is any query, you should don’t be reluctant to get in touch with with me (EVA), U can send out us your inquiry. And you will get reaction in 1 doing work day.
MOTOR CATALOGUE :
FAQ 1, Q:what is actually your MOQ for ac gearbox motor ? A: 1pc is okay for each type electrical gear box motor
two, Q: What about your guarantee for your induction speed reducer motor ? A: 1 yr ,but besides male-produced wrecked
three, Q: which payment way you can accept ? A: TT, western union .
4, Q: how about your payment way ? A: one hundred%payment in superior much less $5000 ,30% payment in advanced payment , 70% payment just before sending more than $5000.
5, Q: how about your packing of pace reduction motor ? A: plywood situation ,if measurement is small ,we will pack with pallet for less 1 container
six, Q: What information must be provided, if I purchase electric powered helical geared motor from you ? A: rated electrical power, ratio or output pace,type ,voltage , mounting way , quantity , if more is much better ,
Gearboxes go by many diverse names, like gear drives, velocity reducers, equipment reducers, speed reducers, and gear motors. All terms are utilized interchangeably when referring to inline gear reducers. Our inventory includes a vast variety of equipment reducers for high speed, higher precision applications with enter speeds up to 4000 RPM. Equipment reducers, also named reducers, arrive in a number of transmission variations and are designed to multiply torque and reduce input velocity to a wanted output velocity. The primary gain of inline gearboxes is their capacity to keep management in programs involving high rotational speeds. Their efficiency and capacity to supply substantial input speeds with nominal backlash make inline reducer gearboxes excellent for a broad variety of motion handle applications
above specifications just for reference and customizable in accordance to requirements.
You should permit us know your needs and we will supply you with CZPT transmission solutions.
Thorough Photographs
Application
Smart wearable devices
observe,VR,AR,XR and and so on.
Family software
kitchen appliances, stitching machines, corn popper, vacuum cleaner, backyard garden tool, sanitary ware, window curtain, smart closestool, sweeping robot, electricity seat, standing desk, electric sofa, Television, computer, treadmill, spyhole, cooker hood, electrical drawer, electric powered mosquito internet, clever cabinet, clever wardrobe, automatic soap dispenser, UV little one bottle sterilizer, lifting sizzling pot cookware, dishwasher, washing equipment, meals breaking machine, dryer, air conditioning, dustbin, coffee equipment, whisk,sensible lock,bread maker,Window cleaning robot and and so forth.
interaction gear
5G foundation station,video clip conference,cell ph1 and and many others.
Workplace automation equipments
scanners, printers, multifunction devices duplicate machines, fax (FAX paper cutter), computer peripheral, lender equipment, monitor, lifting socket, screen,notebook Personal computer and and so forth.
Automotive products
conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis handle unit, head gentle beam degree adjuster, auto h2o pump, auto an10na, lumbar support, EPB, car tail gate electric powered putter, HUD, head-up screen, motor vehicle sunroof, EPS, AGS, vehicle window, head restraint, E-booster, automobile seat, motor vehicle charging station and and many others.
Toys and models
radio management product, computerized cruise handle, ride-on toy, educational robot, programming robot, health care robotic, computerized feeder, smart creating blocks, escort robotic and and so on.
Medical equipments
blood strain meter, breath equipment, health care cleansing pump, health care bed, blood stress displays, health care ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgical procedure,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and etc.
Industrials
flow handle valves, seismic testing,computerized reclosing,Agricultural unmanned aerial car,automatic feeder ,smart categorical cupboard and and many others.
Electrical energy tools
electrical drill, screwdriver,backyard garden tool and and so on.
Precision instruments
optics devices,computerized vending machine, wire-stripping equipment and and many others.
camera, cell ph1,digital digicam, automated retracting system,camcorder, kinescope DVD,headph1 stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, tablet,UAV(unmanned aerial automobile),surveillance digital camera,PTZ digital camera, CZPT sensible speaker and etc.
robots
educational robot, programming robot, health-related robotic, escort robot and etc.
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was proven in 2001,We offer the overall travel solution for customers from design, tooling fabrication, comp1nts production and assembly.
Workshop
Testing Products
one) Aggressive Positive aspects
one) Competitive Rewards 19+year experience in production motor gearbox We give technical assistance from r&d, prototype, testing, assembly and serial creation , ODM &OEM Aggressive Price Merchandise Overall performance: Lower noise, Substantial effectiveness, Prolonged lifespan Prompt Delivery: 15 working days following payment Tiny Orders Acknowledged
2) Major Goods
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
Tailored worm and equipment transmission equipment
Precise electromechanical motion module
Exact comp1nt and assembly of plastic and metal powder injection.
Our Companies
ODM & OEM
Gearbox design and style and improvement
Connected engineering assist
Micro travel gearbox customized solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then strengthened with wood case for outer packing. Or in accordance to client’s necessity.
2) Shipping Specifics
samples will be delivered in 10 days batch purchase foremost time in accordance to the true scenario.
Certifications
Certifications
We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and far more…
FAQ
FAQ
1. Can you make the gearbox with custom requirements? Of course. We have style and growth crew, also a fantastic phrase of engineers, every single of them have many perform several years knowledge.
2.Do you supply the samples? Sure. Our company can offer the samples to you, and the supply time is about 5-15days according to the specification of gearbox you want.
3.What is your MOQ? Our MOQ is 2000pcs. But at the beginning of our business, we acknowledge modest order.
4. Do you have the product in inventory? I am sorry we donot have the item in inventory, All goods are made with orders.
five. Do you provide technological innovation support? Yes. Our business have design and style and development group, we can provide engineering assist if you want.
6.How to ship to us? We will ship the goods to you according to the DHL or UPS or FEDEX and so forth account you supply.
7.How to spend the m1y? We accept T/T in advance. Also we have various lender account for obtaining m1y, like US dollors or RMB and so forth.
eight. How can I know the merchandise is suitable for me? Frist, you require to supply us the more information info about the merchandise. We will suggest the product to you according to your necessity of specification. Right after you verify, we will put together the samples to you. also we will provide some great improvements in accordance to your merchandise use.
9. Can I come to your business to check out? Yes, you can come to our business to go to at anytime, and welcome to pay a visit to our business.
10. How do contact us ? Please send an inquiry
We are experienced transmission dealers and provide a wide variety of transmissions, an crucial part of many push systems. Gearboxes can be used to minimize or increase pace, enhance torque, reverse or adjust the path of a push shaft. Gearboxes are also identified as gear drives, speed reducers, gear motors, pace reducers and gear reducers. Equipment reducers are also named reducers. Mechanical components, by possibly of these two names, are created to reduce the electricity transferred in between the motor and the device between the rotational speeds (revolutions for each minute). The reducer effectively lowers the rotational speed produced by the motor, thus controlling the pace at which the machine operates and rising the torque developed by the motor. Multiplying the torque made by the motor raises the machine’s accessible electrical power – a approach recognized as “mechanical dominance”. In a more substantial context, gear reducers are generally equipment employed to enhance the effectiveness of equipment procedure.
DC Worm Gear Motor 12v High Torque Reduction Gearbox with Encoder
Product:D49L-12V30W-70RPM
Type
dc worm equipment motor
Motor Diameter
49mm
Voltage
12v 24v 36v 42v 48v 110v 220v
Energy
≤25W
Torque
≤8N.M
Speed
≤250RPM
Gear of ratio
56:1 28:1 70:1
Equipment Modulus
70:1 M=.8 fifty six:1 28:1 M=one
Substance of gear
Plastic /brass
OEM/ODM Service
Accept
Usage
Electric outfits rack ,electric powered adjustable desk ,residence appliance,lifting equipment,vending equipment,coffee device,garage door opener,electric powered tools
HangZhou CZPT Science & Technology Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The manufacturing unit is positioned in Xihu (West Lake) Dis.,HangZhou,we can design and style and manufacture of motors according to all our customers’ requires so significantly,we can CZPT about 60,000 motors per month.
Our primary marketplace:
Europe,The usa and Asia, including UnitedKingdom, Germany, Italy, France, Sweden, United Condition,Brazil,India,Korea and so on.
Organization Rewards:
1. Huge production potential, quickly delivery.
2. Rigid QC inspecting principles: all goods must be a hundred% inspected before supply.
Automobile simulator ,car garage doorway opener ,gate operator, packing barrier, wheelchair ,electric motor vehicle ,drinking water pump ,oil pump,sewing machine, welding machine,vending device,place of work intelligent equipment,ground polisher,truck elevate,stair elevate,hospital bed ,hydraulic pump electric powered forklift.
RFQ:
Q: Are you investing company or producer ?
A: We are Integration of industry and trade, with above twenty many years experience in DC worm equipment motor. Our organization have accrued experienced production line, complete administration and effective research help, which could match all of the customers’ needs and make them gratification.
Q: What is your main product?
–DC Motor: Equipment motor, Square motor, Stepped motor, and CZPT motor -Welding products: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I will not know which DC motor I need?
A: Never fret, Deliver as significantly info as you can, our crew will aid you uncover the correct 1 you are seeking for.
Q: What is your phrases of payment ?
A: Payment=1000USD, 30% T/T in CZPT ,harmony just before shippment. If you have another issue, pls truly feel free to speak to us as below:
Q: How to shipping and delivery:
A: By sea – Buyer appoint forwarder, or our sales group find ideal forwarder for consumers.
By air – Buyer provide acquire express account, or our revenue group discover ideal specific for purchasers. (Largely for sample) Other folks – In fact,samples send by DHL,UPS, TNT and Fedex and many others. We set up to shipping products to some place from China appointed by consumers.
Q: How prolonged is your shipping and delivery time? A: Typically it is 5-ten days if the merchandise are in inventory. or it is 15-20 times if the goods are not in stock, it is in accordance to quantity.
Right angle gearboxes (worm and planetary gears) are sturdy and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with large input speeds, or when gear motor effectiveness is crucial. Contact our specialized income personnel to assist establish which transmission resolution is best for you. These compact, light-weight, low backlash inline gear reducers had been originally designed for encoder programs. They are also appropriate for numerous other travel techniques. Encoder equipment reducers have a really minimal second of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two body dimensions are offered with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are offered from stock.
Hydraulic pump ,electric forklift ,vending equipment, blender equipment,welding device,garage door opener,stitching equipment,computerized raise equipment,other electric powered resources .
HangZhou CZPT Science & Technological innovation Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The manufacturing facility is positioned in Xihu (West Lake) Dis.,HangZhou,we can design and CZPT of motors in accordance to all our customers’ demands so considerably,we can CZPT about sixty,000 motors for each month.
Our main industry:
Europe,The us and Asia,including UnitedKingdom,Germany,Italy,France,Sweden, United Condition,Brazil,India,Korea and so on.
Organization Benefits:
1. Large generation ability, rapidly shipping and delivery.
2. Rigid QC inspecting rules: all items have to be a hundred% inspected just before delivery.
3. OEM/ODM providers are available
4. 24 several hours on the web support.
5. Prompt quotation for your inquiry
6. Quality,reliability and prolonged item life.
7. Professional manufacturer gives aggressive cost.
8. Diversified abundant seasoned skilled staff.
A lot more Apps:
Auto simulator ,garage doorway opener ,gate operator, packing barrier,wheelchair ,electric powered car ,water pump ,oil pump,stitching machine,office intelligent products,flooring polisher,truck elevate,stair raise,healthcare facility bed ,hydraulic pump electric forklift.
RFQ:
Q: Are you investing company or company ?
A: We are Integration of sector and trade, with over 20 years expertise in DC worm equipment motor. Our organization have accumulated competent manufacturing line, total administration and strong analysis assist, which could match all of the customers’ demands and make them pleasure.
Q: What is your major product?
–DC Motor: Equipment motor, Sq. motor, Stepped motor, and CZPT motor -Welding tools: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I do not know which DC motor I need?
A: Never worry, Deliver as significantly information as you can, our staff will help you locate the appropriate 1 you are seeking for.
Q: What is your terms of payment ?
A: Payment=1000USD, thirty% T/T in CZPT ,equilibrium prior to shippment. If you have another question, pls come to feel free to contact us as under:
Q: How to shipping:
A: By sea – Consumer appoint forwarder, or our revenue crew find ideal forwarder for buyers.
By air – Purchaser supply collect specific account, or our sales group find ideal express for buyers. (Mainly for sample) Other folks – Actually,samples ship by DHL,UPS, TNT and Fedex and many others. We organize to shipping and delivery goods to some place from China appointed by purchasers.
Q: How long is your supply time? A: Normally it is 5-10 times if the items are in stock. or it is 15-20 times if the goods are not in inventory, it is according to amount.
Gear reducers, also called reducers, come in many transmission styles and are created to multiply torque and lessen enter pace to a desired output speed. The major benefit of inline gearboxes is their ability to preserve control in purposes involving high rotational speeds. Their effectiveness and capacity to supply substantial input speeds with nominal backlash make inline reducer gearboxes best for a broad variety of movement manage applications Gear reducers are also referred to as reducers. Mechanical equipment, by both of these two names, are developed to decrease the power transferred among the motor and the equipment between the rotational speeds (revolutions per moment). The reducer properly reduces the rotational pace developed by the motor, therefore managing the pace at which the machine operates and escalating the torque made by the motor. Multiplying the torque created by the motor will increase the machine’s obtainable energy – a process acknowledged as “mechanical dominance”. In a more substantial context, equipment reducers are basically resources employed to boost the efficiency of equipment procedure.
Double throat worm gear
Brass worm gear
