Product Description
Twin screw Extruder gearbox for Compounding extruder
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin screw extruder, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruder, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
Features:
—-Double drive design enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Optimal structure and complex assembly lead to the cost rise.
—-All bearings are sourced from global recognized brands,so output torque is more stable.
—Streamlined design,the end of gearbox cover can be opened,easy to install and replace.
SHTDN Twin Screw Extruder Gearbox Parameters
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
Production Process
Packing&Delivery
Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.
Delivery Details: 5-60days after order.
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
Our Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking CHINAMFG to the forge ahead together with you!
|
FAQ
How long does it take to get my products since I paid for them?
—According to yout order quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 year for free?
—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.
How is your after-sale service?
—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.
How long will your product last?
—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.
Application: | Machinery |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Worm Gearboxes in Conveyor Systems: Benefits and Considerations
Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:
- Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
- High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
- Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
- Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
- Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.
However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:
- Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
- Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
- Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
- Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.
Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-10-12
China Filler Masterbatch Machine Twin Screw Extruder Gearbox small worm gearbox
Item Description
Filler Masterbatch Equipment Twin Screw Extruder gearbox
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting most recent regular ISO1328,the precision of cylindrical equipment of spherical involute, and combining our prolonged term knowledge and specialty of twin screw extruder, SHTDN gearboxes are meticulously created with leading advanced creating tips in the world for co-oriented rotating twin screw extruder, with totally unbiased Mental Property Rights.
The gears are made of carburizing metal of high-toughness alloy of good top quality by carburizing and quenching for enamel, of which all the gear grinding procedures are concluded by imported equipment grinding equipment. Gear parameters are optimized and specifically designed for the characteristics of twin screw extruder, lowering pressure concentration on root of gear and strengthening gear surface problems. We have enhanced equipment intension of flexural exhaustion, fatigue energy and ratio of extensive diameter. We have also adopted the most current designing thought and technology of heating treatment for the structure of gears, therefore ensured gears from uniformity of precision and energy.
Characteristics:
—-Double push layout enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Ideal construction and intricate assembly lead to the price increase.
—-All bearings are sourced from global recognized brands,so output torque is far more secure.
—Streamlined design,the stop of gearbox go over can be opened,effortless to install and exchange.
SHTDN Twin Screw Extruder Gearbox Parameters
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Quality(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | eighteen.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | thirty | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | forty two | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | fifty two | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | sixty seven.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | one hundred ten | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | one hundred twenty | <13 | 1320kw | 1750kw | — | — | — | — |
Creation Approach
Packing&Shipping
Packing Details: According to your buy amount packaging,shipping and delivery wooden packing containers,air carton.
Supply Information: 5-60days right after buy.
one.Rust-proof oil processing, Prevent rust in transit. |
two.Oiled paper deals, Prevent oil dry. |
three.Bubble wrap package, Prevent collosions. |
4.Specific foam packaging. | five.Packing | six.Sealing |
Our Provider
24-hour Hotline
No matter when and in which to get in touch with we can locate our provider to you.
|
Pre-income Consultation
We have 5 revenue individuals online, and whether you have any question can be solved by way of on the web conversation,welcome your session. |
Following-sales Companies
Get products have any concerns about the solution, can seem for us,we will aid you offer with the the 1st time,to your pleasure. |
All ZT hold shell out focus to every phase of the particulars,We are hunting ahead to the forge ahead with each other with you!
|
FAQ
How lengthy does it just take to get my items considering that I paid out for them?
—In accordance to yout order amount,we will give you a realistic shipping and delivery day.
Can I get the guarantee of 1 year for cost-free?
—If you need to have the guarantee,you should spend for it.If not,do not be concerned ,we have confidence in our merchandise.
How is your after-sale support?
—You will get our assist in time as extended as you locate one thing improper about our produces.Feel us,you deserve the greatest.
How lengthy will your solution final?
—I am sorry that I can not properly response your question,which is really distinct from your procedure time,resources and supplies.
US $5,000-30,000 / set | |
1 set (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
###
![]() |
![]() |
![]() |
###
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
###
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have five sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!
|
US $5,000-30,000 / set | |
1 set (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
###
![]() |
![]() |
![]() |
###
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
###
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have five sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!
|
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<br
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
editor by czh 2023-02-06
China high quality Transmission Geared Motor Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Gear Reducer Gearbox supplier
Product Description
Transmission Geared Motor Unit Wp Nmrv Swl Screw Travel Lifts Stepper Cyclo Cycloidal Extruder Helical Plenetary Bevel Worm Speed Variator Equipment Reducer Gearbox
Features:
1. Mild in w8 and non-rusting
2. Clean in working, can function a prolonged time in dreadful conditions
three. Higher efficiency, minimal noise
four. Great-searching in visual appeal, durable in service life, and tiny in quantity
Item photograph:
Specification for worm gearbox:
Product | 571 ~ 150 |
Power | .06kw ~ 15kw |
Enter velocity | 750rpm ~ 2000rpm |
Reduction ratio | 1/5 ~ 1/100 |
Input motor | AC (1 stage or 3 phase) / DC / BLDC / Stepper / Servo |
Output shaft | Sound shaft / Hollow shaft / Output flange… |
Dimension common | Metric measurement / Inch size |
Content of housing | die-solid aluminum / Forged iron / Stainless steel |
Components | Flange / Reliable shaft / Torque arm / Include … |
FAQ
Q: Can you make the gearbox with customization?
A: Of course, we can personalize per your request, like flange, shaft, configuration, substance, etc.
Q: Do you offer samples?
A: Sure. The sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.
Q: What is your direct time?
A: Normal items require 5-30days, a bit for a longer time for tailored goods.
Q: Do you supply specialized support?
A: Indeed. Our business have style and improvement group, we can supply complex assist if you
need to have.
Q: How to ship to us?
A: It is available by air, or by sea, or by teach.
Q: How to shell out the m1y?
A: T/T and L/C are desired, with a distinct forex, which includes USD, EUR, RMB, and so forth.
Q: How can I know the merchandise is ideal for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd begin mass production.
Q: Can I arrive to your company to visit?
A: Sure, you are welcome to check out us at any time.
Q: How shall we speak to you?
A: You can ship an inquiry directly, and we will answer in 24 hours.
Equipment reducers, also known as reducers, arrive in a number of transmission types and are developed to multiply torque and decrease enter velocity to a wanted output velocity. The major benefit of inline gearboxes is their capability to keep handle in applications involving large rotational speeds. Their efficiency and capability to supply substantial input speeds with nominal backlash make inline reducer gearboxes perfect for a extensive range of movement manage programs
Gearboxes and reducers are enclosed mechanical reduction gadgets frequently utilised in present day automated control systems to command torque from your motors and complete other motion-relevant duties. A gearbox enables you to increase torque while decreasing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This generates a mechanical benefit, increasing torque. Conversely, your gearbox can be established in reverse, providing increased shaft speed and lowered torque. Two typical transmission configurations are straight and right angle. Online models normally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle styles normally use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors combine an enclosed gear established with an electric powered motor to increase torque and efficiency even though lowering pace. While additional friction, inertia, or sharp load adjustments for limited-expression operation of the actuator can lead to troubles, they give a long operating existence by protecting against overloading. Various equipment ratios, speeds and torques are obtainable to assist optimize functionality and lessen possible issues. Search to discover the right gearbox and reducer for your automation venture.
China manufacturer Conjoined Double Screw Gearbox Plastic Extruder Custom
Solution Description
SZ conical double-screw plastic extruder gearbox series
Detailed introduction:
This series product adopts hard tooth surface transmission device produced according to JB/T9095.1-1999 standard, consisting of reducer and distribution box, as the special product supporting conical twin screw extruder.
Main product features:
1. The gear of reducer adopts high-strength alloy steel carburizing steel, grinded through carburizing and quenching, with level 6 precision. The tooth has high rigidness and low transmission noise.
2. The distribution box adopts small taper angle helical gear and high light alloy steel, with carburizing and quenching treatment after being cut by CNC gear hobbing machine, with high precision and rigidness.
3. With the design of nodular cast iron box and high-strength thrust self-aligning roller bearing, with reliable performance, can bear large axial thrust.
four. The reducer and distribution box are equipped with cooling device, with safe operation.
five. All cutting appearances are flat and beautiful. Besides current specification, the product of other specification can be customized according to the user’s requirement.
spec. | input rotation speed | output totation speed | input power | Single shaft output torque (N.m) | Distribution shaft including angle | connection spline size | |
SZ45 | 1500 | 44.eight | eighteen.five | 1972 | 2°40´ | 8-48×42×8 | |
SZ50 | 1500 | 37.8 | 22 | 2779 | 2°58´12″ | eight-54×46×9 | |
SZ55 | 1500 | 37.5 | 30 | 3820 | 2°36´14″ | 6-60×53×14 | |
SZ65 | 1500 | 39.one | 37 | 4518 | 2°11´16″ | 8-65×56×10 | |
SZ80 | 1500 | 37.seven | fifty five | 6786 | 2°0´18″ | eight-72×62×12 | |
SZ92 | 1500 | forty | 110 | 13130 | 1°52´3.sixty four” | ten-98×92×14 |
Beneath is a listing of our currently offered industrial gearboxes. If you cannot discover what you are looking for, you should contact the manufacturing facility for more possibilities. At EP, we are consistently building new products and retrofitting outdated kinds to satisfy client specifications.
These compact, lightweight, low backlash inline gear reducers ended up at first made for encoder applications. They are also ideal for numerous other drive techniques. Encoder equipment reducers have a extremely low instant of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two frame sizes are available with equipment ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
China Professional Single Screw Extruder Gearbox Zlyj Series supplier
Product Description
one) Small quantity
2) Large transmission torque
three) Substantial performance
4) Minimal consumption.
Solution Description :
ZLYJ gearbox collection are transmission units, which are specifically designed for solitary-screw extruder with high precision, hard equipment surface area, accompany with thrust. Adopting the technical requirements stipulated in JB/T9050.1-1999, all ZLYJ gearboxes are designed accordingly.
Primary Features:
1.The material of gear is the higher energy alloy metal, it is made by carburizing, quenching (and other heat therapy), gringding approach at final. The equipment is in large precison ( 6 quality ) and higher hardness ( reaches HRC54-62). In addition to, it attributes low noise when working.
two. It consists of higher bearing capability thrust, which is executed reliable and can face up to larger axial thrust.
three. All the objects are treated by pressured lubrication and CZPT technique other than very couple of tiny specification products.
4. ZLYJ collection gearbox is adopted by 6-side processing box. Its normal installation is horizontal, but can also be modified to vertical set up according to customer’s requirment.
five. Performance transmission, lower noise, long operaton time.
Main parameters :
Type | Spec | Input Power(kw) | N( enter) | N(output) | Output Torque | Permitted axial thrust of output shaft(KN) | Screw Diameter | Length-diameter ratio |
(N@m) | ||||||||
ZLYJ | 112-eight | five.five | 800 | 100 | 525 | 35 | Ø35 | twenty five:01:00 |
133-eight | eight | 800 | one hundred | 764 | 39 | Ø50 | twenty five:01:00 | |
146-ten | eleven | a thousand | one hundred | 1050 | 54 | Ø55 | twenty five:01:00 | |
173-10 | eighteen.five | 900 | ninety | 1962 | a hundred and ten | Ø65 | twenty five:01:00 | |
200-12.five | 30 | a thousand | 80 | 3581 | one hundred fifty five | Ø75 | 25:01:00 | |
225-12.five | forty five | one thousand | 80 | 5371 | 180 | Ø90 | twenty five:01:00 | |
250-16 | fifty five | 1120 | 70 | 7503 | 192 | Ø105 | twenty five:01:00 | |
280-16 | seventy five | 960 | 60 | 7643 | 258 | Ø110 | twenty five:01:00 | |
315-16 | eighty five | 960 | sixty | 13528 | 287 | Ø120 | 25:01:00 | |
330-sixteen | 110 | 960 | 60 | 17507 | 360 | Ø135 | 25:01:00 | |
375-sixteen | 132 | 960 | 60 | 21008 | 390 | Ø150 | 25:01:00 | |
395-sixteen | 185 | 960 | 60 | 29442 | 400 | Ø160 | 25:01:00 | |
420-16 | 160 | 960 | sixty | 31831 | 430 | Ø160 | twenty five:01:00 | |
420-sixteen | 220 | 960 | sixty | 31831 | 430 | Ø170 | twenty five:01:00 | |
450-20 | 213 | 1000 | 60 | 40640 | 500 | Ø160/Ø170 | 25:01:00 | |
560-17 | 540 | a thousand | fifty | 84034 | 700 | Ø200 | twenty five:01:00 | |
630-ten | 540 | 1000 | fifty | 15712 | 770 | Ø250 | twenty five:01:00 |
Our gain :
A> long time expertise and background .
B> prolonged time nitriding remedy and heating treatment by by itself .
C>advanced Fanuk sequence CNC laptop-managed milling devices .
D>depth hole drilling equipment in 18meters length, which guarantee the straigtnss of barrel inside of .
E> CAD drawing affirmation prior to start creating .
F> Prompt after sale service .
G>Land owner and registration cash twenty five, 000, 000RMB .
Our company :
ZHangZhoug CZPT plastic machinery co.,ltd is found in HangZhou HangZhou metropolis with model of PYM(Former HangZhou CZPT device screw co.ltd considering that 1988). The business is specialized in generating screw barrel, gearbox zlyj series, t die, CZPT and extruder machine. It has become 1 of the biggest supplier of principal components in HangZhou metropolis which is the basement of plastic machinery.
FRQ:
one.Q:What are we?
A:We are manufacturing facility, with license of import and export items by ourself.
two.Q:How to get to us?
A:The closest airport is HangZhou airport, and the nearest train station is HangZhou station.
Warmly welcome to speak to us by below techniques:
Welcome to our business .
Planetary gearboxes are utilized in various instances the place large efficiency and higher reduction ratio are necessary in a little place. Showcasing higher precision and high torque-to-volume ratio, it is ideal for torque boost, deceleration, specific positioning and management of regenerative equipment. To guarantee that the selected planetary gearbox is the greatest suit for your software, it is critical to take into account parameters this kind of as torque, backlash and gear ratios when picking a planetary gearbox.
Gearboxes go by several diverse names, such as gear drives, pace reducers, gear reducers, pace reducers, and gear motors. All terms are employed interchangeably when referring to inline gear reducers. Our stock consists of a wide assortment of equipment reducers for substantial speed, large precision apps with input speeds up to 4000 RPM.
China best High Performance Zlyj200 Zlyj 133 146 173 Ratio 20 Single Screw Extruder Extrusion Gear Box for Film Blowing Machine supplier
Solution Description
Higher Functionality Zlyj200 Zlyj 133 146 173 Ratio 20 One Screw Extruder Extrusion Gear Box for Film Blowing Machine
1, The gear is made of high-toughness reduced-carbon alloy steel by carburizing and quenching. The hardness of
the tooth surface is up to HRC58-62. The gears are groun d grinding technological innovation with higher precision and
very good speak to.
2, High transmission effectiveness: single stage is greater than ninety six.5%, double degree is greater than 93%, 3rd
stage is better than 90%.
3, Clean operation and low sounds.
4, Modest dimensions, light-weight w8, extended support existence and substantial carrying ability.
5, Straightforward to disassemble and simple to put in.
No. |
gearbox model |
Ratio assortment |
suggest screw diameter/mm |
advise energy/HP |
score load torque/N.m |
dimension(L*W*H)/mm |
Web w8/KG |
1 |
ZLYJ133 |
8/12.5/16/20 |
35/45/fifty |
six~15 |
764 |
478*a hundred and seventy*260 |
144 |
two |
ZLYJ146 |
10/12.5/sixteen/20 |
forty five/fifty five |
ten~twenty |
1165 |
560*250*320 |
205 |
3 |
ZLYJ173 |
10/sixteen/20 |
fifty five/65 |
15~thirty |
1962 |
576*256*340 |
256 |
four |
ZLYJ180 |
|
sixty five |
15~40 |
2764 |
650*256*four hundred |
350 |
five |
ZLYJ200 |
twelve.5/16/20 |
65/75 |
thirty~60 |
3583 |
750*340*480 |
350 |
six |
ZLYJ225 |
12.5/16/twenty |
90 |
40~75 |
5334 |
800*360*500 |
650 |
7 |
ZLYJ250 |
16/twelve.5/twenty |
100 |
50~a hundred |
6306 |
930*380*560 |
815 |
eight |
ZLYJ280 |
16/12.5/twenty |
one hundred and five/a hundred and ten |
seventy five~122 |
7643 |
970*410*600 |
1571 |
nine |
ZLYJ315 |
sixteen/twelve.5/twenty |
120 |
100~a hundred seventy five |
11822 |
1160*450*seven hundred |
1410 |
10 |
ZLYJ330 |
sixteen/12.5/twenty |
150/a hundred and sixty |
one hundred fifty~217 |
21000 |
1160*450*seven-hundred |
1520 |
eleven |
ZLYJ375 |
16/12.5/20 |
one hundred fifty/160 |
217~312 |
21096 |
1280*466*800 |
1800 |
twelve |
ZLYJ420 |
16/twelve.5/twenty |
one hundred fifty/165 |
272~428 |
25478 |
1420*550*920 |
1800 |
thirteen |
ZLYJ450 |
16/12.5/20 |
165 |
380~544 |
33885 |
1550*1200*one thousand |
3560 |
Underneath is a list of our presently available industrial gearboxes. If you are not able to uncover what you are searching for, you should make contact with the manufacturing unit for more alternatives. At EP, we are consistently developing new products and retrofitting old ones to fulfill consumer demands.
Correct angle gearboxes (worm and planetary gears) are sturdy and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an best matching motor with substantial enter speeds, or when gear motor performance is essential. Get in touch with our specialized income employees to support figure out which transmission resolution is very best for you.
China manufacturer Single Screw Barrel Plastic Extruder CZPT Blowing Machine Gearbox Zlyj173/ Zlyj200 Zlyj for Mask Making Free Design Custom
Solution Description
Solitary Screw Barrel Plastic Extruder CZPT Blowing Machine Gearbox Zlyj173/ Zlyj200 Zlyj for Mask Producing
1, The equipment is made of higher-energy minimal-carbon alloy steel by carburizing and quenching. The hardness of
the tooth surface is up to HRC58-62. The gears are groun d grinding technology with higher precision and
very good contact.
two, Substantial transmission performance: solitary stage is higher than ninety six.5%, double degree is better than 93%, third
degree is higher than 90%.
3, Clean procedure and low sounds.
four, Modest dimensions, gentle w8, extended support daily life and large carrying capability.
five, Simple to disassemble and easy to install.
No. |
gearbox product |
Ratio range |
suggest screw diameter/mm |
advise power/HP |
score load torque/N.m |
measurement(L*W*H)/mm |
Web w8/KG |
1 |
ZLYJ133 |
8/twelve.5/16/twenty |
35/45/50 |
six~15 |
764 |
478*one hundred seventy*260 |
one hundred forty four |
two |
ZLYJ146 |
10/twelve.5/sixteen/20 |
45/55 |
10~20 |
1165 |
560*250*320 |
205 |
three |
ZLYJ173 |
10/sixteen/twenty |
fifty five/65 |
fifteen~thirty |
1962 |
576*256*340 |
256 |
four |
ZLYJ180 |
|
65 |
fifteen~forty |
2764 |
650*256*400 |
350 |
five |
ZLYJ200 |
12.5/sixteen/20 |
sixty five/75 |
thirty~sixty |
3583 |
750*340*480 |
350 |
6 |
ZLYJ225 |
12.5/sixteen/20 |
ninety |
forty~seventy five |
5334 |
800*360*five hundred |
650 |
seven |
ZLYJ250 |
16/12.5/20 |
one hundred |
fifty~a hundred |
6306 |
930*380*560 |
815 |
eight |
ZLYJ280 |
sixteen/12.5/twenty |
105/one hundred ten |
75~122 |
7643 |
970*410*600 |
1571 |
nine |
ZLYJ315 |
sixteen/12.5/20 |
a hundred and twenty |
100~one hundred seventy five |
11822 |
1160*450*seven hundred |
1410 |
ten |
ZLYJ330 |
16/twelve.5/twenty |
one hundred fifty/one hundred sixty |
one hundred fifty~217 |
21000 |
1160*450*700 |
1520 |
11 |
ZLYJ375 |
sixteen/12.5/twenty |
one hundred fifty/one hundred sixty |
217~312 |
21096 |
1280*466*800 |
1800 |
12 |
ZLYJ420 |
16/12.5/20 |
150/one hundred sixty five |
272~428 |
25478 |
1420*550*920 |
1800 |
thirteen |
ZLYJ450 |
sixteen/twelve.5/twenty |
a hundred sixty five |
380~544 |
33885 |
1550*1200*a thousand |
3560 |
These compact, light-weight, lower backlash inline gear reducers have been at first designed for encoder programs. They are also ideal for numerous other drive systems. Encoder gear reducers have a very reduced moment of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two frame dimensions are available with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are accessible from inventory.
Right angle gearboxes (worm and planetary gears) are robust and can be employed for 90° turns. An inline reducer (parallel shaft and planetary) is an best matching motor with higher enter speeds, or when equipment motor efficiency is important. Contact our technological income employees to support establish which transmission solution is ideal for you.
China supplier High Torque Gearbox for Twin Screw Extruder Plastic Moulding Machine Professional
Merchandise Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Features
— Higher Pace
—Triaxiality parallel layout increase B axis bearing ability.
—Challengling CZPT and handy assemply.Higher the cost.
—Modular structure style achieve 2 kinds of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting newest common ISO1328,the precision of cylindrical equipment of spherical involute, and combining our extended term expertise and specialty of twin-screw extruders, SHTDN gearboxes are meticulously developed with leading sophisticated developing suggestions in the globe for co-oriented CZPT twin-screw extruders, with completely impartial Intellectual House Legal rights.
The gears are produced of carburizing steel of higher-strength alloy of excellent high quality by carburizing and quenching for enamel, of which all the equipment grinding processes are concluded by imported equipment grinding equipment. Equipment parameters are optimized and specially developed for the attributes of twin screw extruders, minimizing stress concentration on root of gear and strengthening gear floor situations. We have improved equipment in10sion of flexural tiredness, fatigue strength and ratio of vast diameter. We have also adopted the latest creating thought and technology of heating remedy for the construction of gears, thereby ensured gears from uniformity of precision and power.
SHTDN Substantial Torque Gearbox Knowledge Desk
|
Manufacturing Approach
NO.one Workblank
Decide on higher high quality and hardness of ductile iron materials. |
|
NO.2 Rough Machining
Mang sets of rough machining gear,such as Gantry-variety milling,Radial drill,etc.Realized the blank condition and the internal hole of rough maching. |
|
NO.three Finish Machining
A lot of sets of finishing products,this sort of as CNC Grinding Machine,NC Unexciting Equipment,and many others.More processing of every single working method,the precision is higher,only you. |
|
NO.four Robust assembly and R&D team,the areas will be assembled according to the drawing,step by phase audit,by managing examination soon after item concluded.
|
|
NO.five Gearbox Inspection Large-finish testing gear and instruments,processional inspection staff,the gearbox form,middle distance,inner hole and into the next procedure,right after inspection and right. |
|
NO.6
Shipping and delivery
Prior to leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be made(color number can also be provided). |
Our Service
24-hour Hotline
No issue when and where to call we can locate our service to you.
|
Pre-revenue Consultation
We have 5 revenue folks online, and no matter whether you have any issue can be solved through online communication,welcome your session. |
Right after-product sales Solutions
Receive products have any queries about the merchandise, can look for us,we will assist you deal with the the initial time,to your fulfillment. |
All ZT maintain pay at10tion to every single step of the details,We are seeking ahead to the forge forward collectively with you!
|
Packing&Delivery
Packing Specifics: According to your purchase quantity packaging,delivery wood packing containers,air carton.
Supply Details: 5-40days right after purchase.
1.Rust-evidence oil processing, Prevent rust in transit. |
two.Oiled paper offers, Prevent oil dry. |
three.Bubble wrap package deal, Prevent collosions. |
4.Unique foam packaging. | 5.Packing | 6.Sealing |
FAQ
How lengthy does it consider to get my goods considering that I paid for them?
—In accordance to yout purchase quantity,we will give you a reasonable shipping and delivery date.
Can I get the warranty of 1 yr for totally free?
—If you need the warranty,you ought to pay out for it.If not,do not fret ,we have self-assurance in our items.
How is your soon after-sale service?
—You will get our aid in time as prolonged as you discover something incorrect about our produces.Believe us,you are worthy of the very best.
How extended will your merchandise final?
—I am sorry that I can not properly solution your concern,which is fairly distinct from your procedure time,components and components.
Get in touch with us
Planetary gearboxes are employed in different situations exactly where substantial performance and higher reduction ratio are essential in a modest place. That includes large precision and higher torque-to-quantity ratio, it is ideal for torque improve, deceleration, exact positioning and control of regenerative equipment. To make certain that the selected planetary gearbox is the best suit for your application, it is crucial to contemplate parameters such as torque, backlash and equipment ratios when deciding on a planetary gearbox.
Right angle gearboxes (worm and planetary gears) are sturdy and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial input speeds, or when equipment motor effectiveness is important. Contact our technical revenue workers to aid figure out which transmission resolution is very best for you.
China wholesaler Plastic Recycling Machine Price Twin Screw Extruder Gearbox Hot selling
Item Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Functions
— High Velocity
—Triaxiality parallel design and style enhance B axis bearing capability.
—Challengling CZPT and practical assemply.Greater the value.
—Modular structure design accomplish 2 kinds of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest regular ISO1328,the precision of cylindrical gear of spherical involute, and combining our extended time period experience and specialty of twin-screw extruders, SHTDN gearboxes are meticulously designed with top superior developing suggestions in the planet for co-orientated CZPT twin-screw extruders, with entirely independent Intellectual Home Legal rights.
The gears are produced of carburizing steel of high-toughness alloy of great good quality by carburizing and quenching for teeth, of which all the equipment grinding procedures are concluded by imported gear grinding equipment. Equipment parameters are optimized and specially made for the traits of twin screw extruders, reducing tension concentration on root of gear and bettering equipment surface area situations. We have improved equipment in10sion of flexural tiredness, tiredness toughness and ratio of broad diameter. We have also adopted the most current designing concept and technologies of heating treatment for the structure of gears, therefore ensured gears from uniformity of precision and toughness.
SHTDN Substantial Torque Gearbox Data Desk
|
Production Procedure
NO.1 Workblank
Choose high top quality and hardness of ductile iron material. |
|
NO.two Rough Machining
Mang sets of rough machining tools,these kinds of as Gantry-kind milling,Radial drill,etc.Recognized the blank form and the internal gap of tough maching. |
|
NO.3 Finish Machining
Numerous sets of finishing equipment,this sort of as CNC Grinding Equipment,NC Boring Device,etc.Further processing of each operating process,the precision is greater,only you. |
|
NO.four Powerful assembly and R&D staff,the elements will be assembled according to the drawing,action by stage audit,by running test after product completed.
|
|
NO.5 Gearbox Inspection High-finish tests products and devices,processional inspection group,the gearbox form,center length,interior gap and into the up coming process,right after inspection and correct. |
|
NO.six
Supply
Prior to leaving the factory,in addition to anti-rust paint,white paint will also be made(color variety can also be offered). |
Our Support
24-hour Hotline
No issue when and in which to call we can uncover our support to you.
|
Pre-sales Session
We have 5 product sales people on-line, and no matter whether you have any issue can be solved by means of online interaction,welcome your consultation. |
After-revenue Companies
Acquire goods have any queries about the merchandise, can search for us,we will support you deal with the the very first time,to your fulfillment. |
All ZT hold shell out at10tion to every single step of the specifics,We are seeking ahead to the forge forward together with you!
|
Packing&Shipping and delivery
Packing Details: According to your order quantity packaging,transport picket bins,air carton.
Supply Specifics: 5-40days following purchase.
one.Rust-evidence oil processing, Prevent rust in transit. |
two.Oiled paper offers, Prevent oil dry. |
3.Bubble wrap bundle, Prevent collosions. |
4.Unique foam packaging. | five.Packing | 6.Sealing |
FAQ
How prolonged does it just take to get my items given that I paid for them?
—In accordance to yout order quantity,we will give you a reasonable shipping and delivery date.
Can I get the warranty of 1 calendar year for free of charge?
—If you require the warranty,you should pay for it.If not,do not fret ,we have self-assurance in our items.
How is your right after-sale support?
—You will get our aid in time as long as you find one thing improper about our makes.Imagine us,you are worthy of the greatest.
How prolonged will your solution very last?
—I am sorry that I can not precisely answer your issue,which is very distinct from your procedure time,supplies and supplies.
Gearboxes can be employed in various fields of extensive processing, agriculture, chemical processing, oil and gasoline, power transmission and distribution programs, logistics, warehousing and other industries. Equipment reducers are normally utilized exactly where increased torque and/or reduced rotational speeds are essential, or if energy wants to be transmitted at alternating angles, these kinds of as in appropriate-angle motors. It can also alter the direction of rotation, as properly as clockwise and counterclockwise. EP provides a full selection of equipment reducers with right angle worms and large effectiveness alternatives. Electric powered Gear Aluminum items are a lightweight and tough option to modern solid iron and steel types and can be stocked or custom created to your actual requirements. EP gearboxes are lightweight and sturdy, aluminum worm gearboxes are developed for tight areas, including tough-to-install OEM designs as properly as mobile products. Eccentric reducers are obtainable as compact aluminum or cast iron inline reducers with seal existence rankings from 15HP (aluminum) to 40HP (forged iron). In addition to our regular and modified common products, our engineers will function with you to design and style and build customized answers for multiple travel systems to fit your software needs.
Planetary gearboxes are employed in numerous situations where higher efficiency and substantial reduction ratio are necessary in a modest place. Featuring higher precision and large torque-to-volume ratio, it is ideal for torque improve, deceleration, specific positioning and control of regenerative machinery. To ensure that the selected planetary gearbox is the ideal match for your software, it is essential to take into account parameters this sort of as torque, backlash and gear ratios when deciding on a planetary gearbox.
China wholesaler Lab Twin Screw Extruder Parts Gearbox high quality
Solution Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Characteristics
— Large Velocity
—Triaxiality parallel layout improve B axis bearing capability.
—Challengling CZPT and handy assemply.Increased the value.
—Modular composition style obtain 2 sorts of gearbox torque quality.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our prolonged expression encounter and specialty of twin-screw extruders, SHTDN gearboxes are meticulously designed with leading innovative creating suggestions in the planet for co-orientated CZPT twin-screw extruders, with completely independent Mental House Legal rights.
The gears are created of carburizing steel of large-energy alloy of excellent top quality by carburizing and quenching for teeth, of which all the equipment grinding procedures are concluded by imported equipment grinding equipment. Equipment parameters are optimized and specifically developed for the characteristics of twin screw extruders, lowering stress concentration on root of equipment and bettering equipment surface situations. We have enhanced equipment in10sion of flexural exhaustion, fatigue strength and ratio of vast diameter. We have also adopted the latest developing concept and engineering of heating therapy for the structure of gears, thereby ensured gears from uniformity of precision and strength.
SHTDN Higher Torque Gearbox Knowledge Desk
|
Production Approach
NO.1 Workblank
Select large good quality and hardness of ductile iron materials. |
|
NO.2 Rough Machining
Mang sets of rough machining gear,this sort of as Gantry-sort milling,Radial drill,and so on.Realized the blank condition and the interior gap of rough maching. |
|
NO.three Complete Machining
A lot of sets of finishing products,this sort of as CNC Grinding Equipment,NC Uninteresting Equipment,and many others.More processing of each functioning method,the precision is larger,only you. |
|
NO.four Sturdy assembly and R&D team,the parts will be assembled according to the drawing,action by action audit,by working check following solution concluded.
|
|
NO.5 Gearbox Inspection Higher-stop testing tools and devices,processional inspection staff,the gearbox condition,middle distance,internal hole and into the next method,right after inspection and correct. |
|
NO.six
Shipping and delivery
Just before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be offered). |
Our Service
24-hour Hotline
No issue when and exactly where to get in touch with we can locate our support to you.
|
Pre-income Session
We have 5 sales men and women on the web, and no matter whether you have any issue can be solved by way of online communication,welcome your session. |
Following-product sales Companies
Get items have any inquiries about the solution, can appear for us,we will support you deal with the the 1st time,to your gratification. |
All ZT hold pay at10tion to each step of the information,We are seeking ahead to the forge in advance jointly with you!
|
Packing&Shipping
Packing Information: According to your get quantity packaging,transport wooden boxes,air carton.
Shipping Particulars: 5-40days soon after buy.
one.Rust-evidence oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Particular foam packaging. | five.Packing | six.Sealing |
FAQ
How long does it just take to get my merchandise considering that I paid for them?
—In accordance to yout order amount,we will give you a reasonable delivery day.
Can I get the warranty of 1 12 months for totally free?
—If you want the guarantee,you need to pay for it.If not,do not fear ,we have confidence in our goods.
How is your soon after-sale service?
—You will get our support in time as extended as you discover one thing incorrect about our generates.Believe us,you ought to have the greatest.
How prolonged will your item previous?
—I am sorry that I can not properly solution your issue,which is quite distinct from your operation time,components and materials.
Gearboxes and reducers are enclosed mechanical reduction units frequently utilized in present-day automated management programs to command torque from your motors and achieve other movement-associated responsibilities. A gearbox permits you to improve torque while reducing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This creates a mechanical gain, growing torque. Conversely, your gearbox can be established in reverse, supplying elevated shaft speed and decreased torque. Two frequent transmission configurations are straight and correct angle. Online versions usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Proper-angle designs usually use worm or helical equipment drives, however, hybrid drives are also offered. Gearmotors blend an enclosed gear set with an electric powered motor to increase torque and overall performance whilst lowering pace. Although further friction, inertia, or sharp load alterations for short-term procedure of the actuator can lead to problems, they give a extended functioning lifestyle by stopping overloading. Various gear ratios, speeds and torques are available to assist improve overall performance and lessen potential issues. Browse to uncover the correct gearbox and reducer for your automation venture.
Gearboxes go by many diverse names, including gear drives, speed reducers, gear reducers, speed reducers, and equipment motors. All phrases are used interchangeably when referring to inline gear reducers. Our stock consists of a extensive selection of gear reducers for high velocity, large precision applications with enter speeds up to 4000 RPM.