Product Description
Product Parameters
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
Detailed Photos
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
|---|
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2023-08-22
China 90 degree Gearbox NMRV030 Worm Gear Speed Reducer 51 – 80 1 for 9mm or 11mm input shaft double worm gearbox
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Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by CX 2023-04-23
China Free Design Custom 90 Degree Wp Series Small Worm Gear Reducer Gearbox OEM
Solution Description
Merchandise Description
Merchandise Parameters
Packaging & Transport
Firm Profile
Gearboxes go by numerous various names, like gear drives, pace reducers, equipment reducers, velocity reducers, and equipment motors. All phrases are utilised interchangeably when referring to inline equipment reducers. Our inventory includes a vast variety of equipment reducers for higher velocity, large precision apps with enter speeds up to 4000 RPM.
When looking at a reducer vs a gearbox, usually the only distinction is terminology. This is due to the fact all reducers are gearboxes. Even so, not all gearboxes are retarders. This may possibly audio complicated, but it really is actually really straightforward. A reducer is a gear set amongst the motor and the machine. The purpose of the reducer is to decrease the rotational speed transferred in between these two endpoints. The reducer amplifies and multiplies the torque (input) developed by the motor. Next, a reducer, as the title suggests, reduces the speed of the enter (output in rpm) so that the output is the right velocity. The term “gearbox” is just a generic expression employed for the gear teach between the motor and the device. Consequently, all reducers are gearboxes. However, not all gearboxes decrease enter speed. Though uncommon, gearboxes can in fact increase input speeds. By much the most common type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China Good quality Airsoft Gearbox Parts Speed Reducer 90 Degree Bearing Reduction Washing Machine Small Transmission Diesel Marine Gearbox factory
Merchandise Description
Airsoft Gearbox Parts Pace Reducer ninety Diploma Bearing Reduction washing Device Modest Transmission Diesel Marine Gearbox
Gearboxes go by numerous diverse names, such as gear drives, pace reducers, gear reducers, speed reducers, and gear motors. All conditions are utilised interchangeably when referring to inline gear reducers. Our stock involves a vast selection of gear reducers for substantial pace, large precision apps with input speeds up to 4000 RPM.
Planetary gearboxes are employed in numerous events where substantial effectiveness and higher reduction ratio are needed in a small space. Featuring high precision and high torque-to-volume ratio, it is ideal for torque increase, deceleration, exact positioning and control of regenerative equipment. To ensure that the picked planetary gearbox is the ideal match for your software, it is essential to think about parameters this kind of as torque, backlash and equipment ratios when choosing a planetary gearbox.
China Free Design Custom 0.06kw~15kw 25: 1 Ratio RV 030 50 Vertical Shaft 90 Degree Brushless DC Motor RV Small Reducer Worm Gearboxes for Screw Conveyor near me shop
Merchandise Description
.06kw~15kw twenty five: 1 Ratio RV 030 50 Vertical Shaft ninety Degree Brushless DC Motor RV Tiny reducer Worm Gearboxes for Screw Conveyor
Products Description
NMRV worm gearbox reducer is a commodity with advanced design and ongoing improvements, its primary characteristics are produced of substantial high quality aluminum alloy, light-weight w8 and non-rusting, larget output toque, easy managing and low noise, substantial radiating efficiency, good looking apprearance, derable services life, small volume and appropriate for all mounting positions.
Attribute
one. Mad of substantial-top quality aluminum alloy,light w8 and non-rusting
2. Big output torque
3. Easy in running and low in sound,can function long time in dreadful situations.
4. Substantial in radiating performance.
5. Very good-looking in look,durable in services lifestyle and tiny in volume.
six. Appropriate for omnibearing installation.
Click on here to contact us for discounts!
|
Design |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
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Ratio |
five,7.5,ten,fifteen,twenty,twenty five,thirty,40,50,sixty,eighty,100 |
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Output Torque |
1.8-1760Nm |
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Software |
Equipment Market |
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Enter Velocity |
900-2800RPM |
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Output Velocity |
10-250RPM |
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Materials |
Housing: Dimension twenty five-110 Is Aluminum Alloy, Dimensions 110-one hundred fifty Is Cast-Iron |
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Worm Wheel: ZCuSn10Pb1 |
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Worm:20Cr |
|
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Pinion:Tin Bronze |
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Output Shaft: Steel-45# |
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IEC Flange |
IEC Common Flange Or On Customer Request |
Associated goods
Firm Profile
These compact, light-weight, reduced backlash inline equipment reducers were initially created for encoder applications. They are also suitable for a lot of other travel techniques. Encoder equipment reducers have a extremely low second of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two body sizes are available with equipment ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are accessible from inventory.
Gearboxes are mechanical units that support drive methods preserve optimum pace and torque for purposes. Also recognized as gearboxes and equipment drives, they lessen the rotational pace of the input shaft by a certain percentage and improve the electrical power shipped to the output shaft by the identical proportion. Ratio multipliers increase the deceleration and torque provided by the reducer by a particular ratio and are ideal for parallel installations. Mounting bases, torque arms and flange couplings are accessories utilized with the reducer. They are typically used in purposes in which the reducer is not right related to the drive system.
China Hot selling 0.06kw~15kw 25: 1 Ratio RV 030 50 Vertical Shaft 90 Degree Brushless DC Motor RV Small Reducer Worm Gearboxes for Screw Conveyor Great quality
Merchandise Description
.06kw~15kw twenty five: 1 Ratio RV 030 50 Vertical Shaft 90 Diploma Brushless DC Motor RV Small Reducer Worm Gearboxes for Screw Conveyor
one. The wide and thorough range of N collection for industrial programs
two. Reduced-speed shaft design and style: Cylindrical with essential, splined, hollow with shrink disc or splined hollow shaft
three. Rigid and precise nodular cast iron casing
4. Reduced noise running, high manufacturing high quality regular
five. Substantial and dependable performance, load capability and minimal-pace shaft bearing
Remember to click here for a lot more types!
Our Services
With all our activities DNV-ISO 9001, SGS -qualified, we stand for top-good quality support. Entrusting your gearboxes to the care of our Solutions.
Assist shield your gearbox from dress in and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox and so on to in shape your software and meet up with your wants.
These attributes allow a dependable and secure support lifestyle of more than two hundred 000 operational hrs.
Our customers have been placing their have faith in in CZPT equipment units because 1997. More than five hundred 000 equipment models of our gearbox are in use reliably around the entire world, in a lot of situations under really severe situations.
Related Items
For more reducers and mechanical accessories, you should click right here to see
We are skilled transmission sellers and supply a wide assortment of transmissions, an crucial portion of many generate systems. Gearboxes can be used to minimize or increase speed, increase torque, reverse or adjust the path of a travel shaft. Gearboxes are also acknowledged as equipment drives, velocity reducers, equipment motors, speed reducers and gear reducers.
Equipment reducers, also named reducers, come in numerous transmission designs and are developed to multiply torque and minimize input speed to a sought after output pace. The major benefit of inline gearboxes is their ability to sustain manage in apps involving large rotational speeds. Their effectiveness and potential to supply substantial enter speeds with small backlash make inline reducer gearboxes excellent for a extensive variety of movement handle purposes
China factory Small Right Angle Helical-Worm Motor Reducer S47 Sf47 SA47 Saf47 Sat47 Saz47 Helical Worm Gear Speed Reducer 90 Degree Gear Box OEM
Item Description
Model:S/SA/SAF/SF37-ninety seven
Ratio:9.ninety six-244.seventy four
Enter Electricity:.18KW-22KW.
Permissible Torque:up to 4000N.m
Mounting Manner: foot-mounted, flange-mounted, input shaft or with numerous sorts of motor direct
RFQ
Q:Are you investing firm or producer?
A: We are maker with above twenty years’ encounter.
Q: How prolonged is your delivery time?
A: Generally it is within 10 times if the merchandise are in stock, for items made as per order, it is in 35 days after affirmation of order.
Q: How extended must I wait around for the feedback after I deliver the enquiry?
A: Typically in 12 several hours.
Q: What details need to I give you to verify the solution?
A: Model/Measurement, Transmission Ratio, Pace, Shaft instructions & Buy amount and so forth.
Q: Hong long is your solution guarantee?
A: We offer twelve months guarantee from departure day of the goods.
Q: What is your payment terms? T/T one hundred% in CZPT for quantity less than USD10000.-, 30% T/T in CZPT , equilibrium ahead of cargo for sum earlier mentioned USD10000.
If you have any other questions, you should feel totally free to make contact with us underneath:
HOW TO Get in touch with US?
Send your Inquiry Details in the Underneath, click “Ship” Now!
Right angle gearboxes (worm and planetary gears) are robust and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an perfect matching motor with high input speeds, or when equipment motor effectiveness is critical. Contact our specialized revenue personnel to help figure out which transmission resolution is ideal for you.
Gearboxes are mechanical devices that aid push methods maintain ideal speed and torque for apps. Also known as gearboxes and equipment drives, they lessen the rotational pace of the input shaft by a specified share and boost the energy shipped to the output shaft by the identical proportion. Ratio multipliers boost the deceleration and torque offered by the reducer by a certain ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are equipment employed with the reducer. They are normally employed in apps in which the reducer is not straight connected to the travel mechanism.
China sales 90 Degree Wp Series Small Worm Gear Reducer Gearbox Great quality
Merchandise Description
Solution Description
Product Parameters
Packaging & Shipping and delivery
Organization Profile
Below is a checklist of our at present offered industrial gearboxes. If you cannot uncover what you are hunting for, you should get in touch with the factory for more alternatives. At EP, we are continuously developing new goods and retrofitting outdated kinds to satisfy client specifications.
China Standard Airsoft Gearbox Parts Speed Reducer 90 Degree Bearing Reduction Washing Machine Small Transmission Diesel Marine Gearbox OEM
Merchandise Description
Airsoft Gearbox Areas Pace Reducer ninety Diploma Bearing Reduction washing Machine Little Transmission Diesel Maritime Gearbox
Gearboxes can be employed in different fields of thorough processing, agriculture, chemical processing, oil and fuel, electricity transmission and distribution techniques, logistics, warehousing and other industries. Gear reducers are normally utilised where higher torque and/or decrease rotational speeds are essential, or if electrical power requirements to be transmitted at alternating angles, this sort of as in appropriate-angle motors. It can also change the route of rotation, as properly as clockwise and counterclockwise. EP gives a comprehensive assortment of gear reducers with right angle worms and substantial performance alternatives. Electric powered Equipment Aluminum products are a lightweight and tough alternative to today’s solid iron and metal designs and can be stocked or customized made to your actual specifications. EP gearboxes are light-weight and sturdy, aluminum worm gearboxes are developed for tight areas, like challenging-to-install OEM types as well as mobile products. Eccentric reducers are offered as compact aluminum or solid iron inline reducers with seal life rankings from 15HP (aluminum) to 40HP (cast iron). In addition to our standard and modified regular products, our engineers will function with you to style and construct custom options for several travel systems to suit your software requirements.
China OEM 0.06kw~15kw 25: 1 Ratio RV 030 50 Vertical Shaft 90 Degree Brushless DC Motor RV Small Reducer Worm Gearboxes for Screw Conveyor Engineering
Merchandise Description
.06kw~15kw 25: 1 Ratio RV 030 50 Vertical Shaft 90 Degree Brushless DC Motor RV Modest reducer Worm Gearboxes for Screw Conveyor
Products Description
NMRV worm gearbox reducer is a commodity with innovative design and steady advancements, its major attributes are created of large high quality aluminum alloy, gentle excess weight and non-rusting, larget output toque, clean managing and lower sounds, large radiating effectiveness, good searching apprearance, derable provider lifestyle, small quantity and appropriate for all mounting positions.
Function
1. Mad of substantial-quality aluminum alloy,mild fat and non-rusting
two. Huge output torque
3. Sleek in working and lower in noise,can work long time in dreadful circumstances.
four. High in radiating efficiency.
five. Good-seeking in appearance,tough in services lifestyle and modest in quantity.
six. Appropriate for omnibearing installation.
Click listed here to contact us for discount rates!
|
Model |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
|
Ratio |
five,7.5,10,15,twenty,twenty five,thirty,40,50,60,eighty,100 |
|
Output Torque |
one.8-1760Nm |
|
Software |
Equipment Industry |
|
Input Pace |
900-2800RPM |
|
Output Speed |
ten-250RPM |
|
Material |
Housing: Dimensions 25-110 Is CZPT Alloy, Measurement 110-one hundred fifty Is Forged-Iron |
|
Worm Wheel: ZCuSn10Pb1 |
|
|
Worm:20Cr |
|
|
Pinion:Tin Bronze |
|
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Output Shaft: Metal-forty five# |
|
|
IEC Flange |
IEC Common Flange Or On Buyer Ask for |
Associated products
Company Profile
Planetary gearboxes are employed in a variety of instances in which large effectiveness and substantial reduction ratio are necessary in a tiny space. Showcasing substantial precision and higher torque-to-volume ratio, it is excellent for torque boost, deceleration, precise positioning and handle of regenerative machinery. To ensure that the selected planetary gearbox is the ideal fit for your application, it is crucial to think about parameters this kind of as torque, backlash and gear ratios when choosing a planetary gearbox.