Product Description
Product Parameters
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
Detailed Photos
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
|---|
Types of Worm Gear Configurations and Their Uses
Worm gear configurations vary based on the arrangement of the worm and the gear it engages with. Here are common types and their applications:
- Single Enveloping Worm Gear: This configuration offers high torque transmission and efficiency. It’s used in heavy-duty applications like mining equipment and industrial machinery.
- Double Enveloping Worm Gear: With increased contact area, this type provides higher load capacity and improved efficiency. It’s used in aerospace applications, robotics, and precision machinery.
- Non-Throated Worm Gear: This type has a cylindrical worm without a throat. It’s suitable for applications requiring
Does a Worm Reducer Require Frequent Maintenance?
Worm reducers generally require less frequent maintenance compared to some other types of gearboxes due to their design and operating characteristics. However, maintenance is still essential to ensure optimal performance and longevity. Here are some key points to consider:
- Lubrication: Proper lubrication is crucial for worm gearboxes. Regularly check the lubricant level and quality to prevent wear and overheating. Lubricant should be changed as recommended by the manufacturer.
- Inspections: Periodically inspect the gearbox for signs of wear, damage, or oil leaks. Check for any unusual noises, vibrations, or changes in performance that could indicate a problem.
- Tightening and Alignment: Check and tighten any loose fasteners and ensure that the gearbox is properly aligned. Misalignment can lead to increased wear and reduced efficiency.
- Seal Maintenance: Inspect and maintain seals to prevent oil leakage and contaminants from entering the gearbox.
- Cleaning: Keep the gearbox clean from debris and contaminants that could affect its performance. Regular cleaning can prevent premature wear and damage.
- Load and Speed: Ensure that the gearbox is operating within its rated load and speed limits. Exceeding these limits can lead to accelerated wear and potential failure.
- Environmental Conditions: Consider the operating environment of the gearbox. Extreme temperatures, humidity, and other factors can impact the gearbox’s performance and longevity.
While worm gearboxes are known for their durability and self-locking feature, neglecting maintenance can lead to premature wear, reduced efficiency, and potential breakdowns. Following the manufacturer’s recommendations for maintenance intervals and procedures is essential to keep the worm reducer in optimal condition.
precise motion control, such as CNC machines and robotics.
- Throated Worm Gear: Featuring a throat in the worm, this configuration offers smooth engagement and higher load capacity. It’s used in conveyors, elevators, and automotive applications.
- Non-Modular Worm Gear: In this design, the worm and gear are a matched set, resulting in better meshing and efficiency. It’s utilized in various industries where customization is essential.
- Modular Worm Gear: This type allows interchangeability of worm and gear components, providing flexibility in design and maintenance. It’s commonly used in conveyors, mixers, and material handling systems.
Selecting the appropriate worm gear configuration depends on factors such as load capacity, efficiency, precision, and application requirements. Consulting gearbox experts can help determine the best configuration for your specific needs.
editor by CX 2023-08-22
China Agricultural Gearbox For Flail Mower Machine Hydraulic Pump Gear Box Small 90 Degree Right Angle Pto Gearbox with high quality
Guarantee: 3 years
Relevant Industries: Production Plant, Machinery Restore Retailers, Farms, Residence Use, Construction works , Energy & Mining
Fat (KG): 20 KG
Customized assistance: OEM, ODM, OBM
Output Torque: –
Input Velocity: –
Output Pace: –
Solution identify: Worm Gear Reducer
Coloration: Client Request
Substance: Aluminium Alloy
Packaging Information: Carton/Wooden
Port: ZheJiang /HangZhou
Item attributes:SLRC sequence helical equipment units has much more than 4 varieties,energy .12kw-4kw,ratio3.66-54max torque120-500NM,It can be connected(foot or flange)discretionary and use multi-mounting positions according customers’ requirements1 Floor-hardened helical gears2. Modularity, can be combined in many forms3. Aluminum casing, mild weight4. Gears in carbonize hard,durable5. Universal mounting6. Refined layout, compact in framework and low noise Specification
| item | value |
| Applicable Industries | Manufacturing Plant, Equipment Mend Shops, Farms |
| Output Torque | – |
| Input Speed | – |
| Output Pace | – |
| Place of Origin | China |
| ZHangZhoug | |
| Brand Name | EP |
Worm gear reducer gearbox
Cheaper than planetary gearboxes In many cases, worm gear reducer gearboxes are a popular alternative to planetary gearboxes. A worm gear reducer gearbox is a mechanical device with vertical input and output shafts. This allows for very high reduction ratios. They are typically used in high-reduction situations such as machine tools.
Worm gears are cheaper than traditional gearboxes. They also have many benefits, including noise reduction. The output shaft of the worm gear reducer gearbox is almost 90 degrees from the motor input shaft, making it ideal for high-torque applications.
The worm gear reducer gearbox adopts an aluminum body, which is light in weight and high in operation efficiency. Additionally, they are available with hollow shafts and mounting flanges. In terms of initial cost, worm gear reducer gearboxes are cheaper than planetary gearboxes. In addition, they have better efficiency and longer service life.
Worm drives are also ideal for portable battery-powered lifting equipment. The high gear ratio of the worm gear ensures that it does not reverse drive. The worm gear has a spring-applied brake that holds the motor in place.
Planetary gearboxes are popular among industrial users. The efficiency of planetary gearboxes is important for practical applications.
The compact worm gear unit consists of a housing with an inner cavity. It has two side walls, one on either side of the front cover (13) and one on both sides of the rear cover (14). The front end cap is screwed onto the housing and the inner cavity is accessed through the rear end cap.
The compact worm gear unit can be configured to suit your application. They have many advantages, including saving space and increasing torque. The range includes single-envelope and double-envelope versions, available in a number of different power ratings. Additionally, they are IP65-rated, making them ideal for applications involving high radial or axial forces.
The compact worm reducer gearbox is a simple but effective worm drive. Its worm gear 16 meshes with the output shaft and rotates relatively stably. It also has a front-end cap and rear bearing. This enables the compact worm reducer gearbox to reduce vibration without damaging the output shaft.
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
high efficiency
High-efficiency worm gear reducer gearboxes are ideal for applications that require precision, repeatability, and efficient performance. These reducer gearboxes are designed with state-of-the-art servo motor technology to provide tight integration and an angular backlash of less than two arc minutes. The reduction ratio can be lower if the application requires it.
Rising energy costs have led to an increased focus on the efficiency of drives. In response to this, manufacturers have increased the efficiency of worm gear reducer gearboxes through a number of technical improvements. By minimizing losses from rolling and sliding friction, worm gear reducer gearboxes are more efficient than their counterparts.
The high-efficiency worm reducer gearbox is simple in design and has the characteristics of a compact structure, high-speed ratio, low power consumption, and self-locking. Other advantages of these reducer gearboxes include low noise and long service life. Many also have built-in control systems that allow manual and remote adjustments. They also feature automatic shutdown protection and thermal protection.
High-efficiency worm reducer gearboxes can be used for mechanical acceleration. The input hypoid gear is usually made of steel, while the output hypoid gear is usually made of bronze. Bronze is a soft metal that is good at absorbing shock loads. However, bronze requires work hardening to achieve optimum hardness. For large worm gears, this process can take 300 to 550 hours.
low clearance
A low-clearance worm reducer gearbox is a device used to adjust the speed of a rotating shaft. It uses a worm gear consisting of two members. One worm is at one end of the shaft and the other is at the other end. Both worms are screwed into the synchronous drive structure.
Low clearance worm gear reducer gearboxes can be produced on conventional worm gear production lines without overlapping investments. These units are usually made of soft rubber. Also, they are relatively quiet in operation. These machines are designed so that they are suitable for use in elevators. The softer material in the worm gear also helps absorb shock loads.
The tooth profile of the worm gear is designed to change with the axial movement of the worm. Worms have thinner right teeth and thicker left teeth. As the worm moves to the right, its teeth mesh with the worm gear, reducing backlash.
There are many different types of worm gears. The design of gears depends on many factors, including backlash, thermal design, friction factors and lubrication. Worm gears are made of several different materials. Some different types of materials used in worm gears require special lubrication.
quieter
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
Worm gearboxes can be used for different applications, but they are not as efficient as helical gearboxes. Worm reducer gearboxes are cheaper but less than 90% efficient. Higher gear ratios reduce efficiency, so worm gear reducer gearboxes are better suited for applications that require low-speed torque. The cost of buying a worm gearbox will depend on the horsepower and gear ratios required.
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
easy to replace
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
Worm gear reducer gearboxes offer many advantages, including long service life and low noise. They are also designed with a 90-degree output shaft for easy installation. Another advantage of these gear reducer gearboxes is that they can be used with both solid and hollow output shafts. This means less maintenance and downtime.
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
editor by Cx 2023-04-28
China Flange-Mounted Right Angle S Series Helical Worm Gear Box double stage worm gearbox
Product Description
Merchandise Description
Merchandise Description
-S Series Helical gearbox
Item Functions
one.Higher modular design.
2.Integrated casting housing,compact dimension,higher loading support, secure transmitting and lower sound amount.
three.With the particular equipment geometry, it gets higher torque, efficiency and prolonged daily life circle.
four.It can accomplish the immediate blend for 2 sets of gearbox.
five.Higher effectiveness and save energy.
six.Conserve value and low servicing.
Item Parameters
one. Technical data
| Measurement | 38 | 48 | fifty eight | sixty eight | 78 | 88 | 98 |
| Framework | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | .eighteen~.seventy five | .18~1.five | .18~3 | .25~5.5 | .55~7.5 | .seventy five~fifteen | one.5~22 |
| Ratio | 10.27~165.71 | eleven.forty six~244.seventy four | ten.78~196.21 | 11.fifty five~227.20 | 9.ninety six~241.09 | eleven.eighty three~223.26 | 12.seventy five~230.forty eight |
| Permissible Torque(N.m) | 90 | a hundred and seventy | three hundred | 520 | 1270 | 2280 | 4000 |
| Excess weight(kg) | seven | ten | fourteen | 26 | 50 | one hundred | one hundred seventy |
2: Design option
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Limited-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
Materials Knowledge Sheet
|
Housing substance |
Gray Cast iron |
|
Housing hardness |
HBS163~255 |
|
Gear substance |
20CrMnTi alloy metal |
|
Surface area hardness of gears |
HRC58°~62 ° |
|
Gear main hardness |
HRC33~48 |
|
Input / Output shaft content |
40Cr alloy steel |
|
Input / Output shaft hardness |
HRC32~36 |
|
Machining precision of gears |
precise grinding, 6~5 Grade |
|
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
|
Warmth remedy |
tempering, cementiting, quenching, normalizing, and so on. |
|
Performance |
ninety four%~ninety six% (depends on the transmission phase) |
|
Sounds (MAX) |
60~68dB |
|
Temp. rise (MAX) |
40°C |
|
Temp. increase (Oil)(MAX) |
50°C |
|
Vibration |
≤20µm |
|
Backlash |
≤20Arcmin |
|
Model of bearings |
China best model bearing, HRB/LYC/ZWZ/C&U. Or other brand names asked for, SKF, FAG, INA, NSK. |
|
Model of oil seal |
NAK — ZheJiang or other makes requested |
Thorough Photos
Our process of production
Our item line
Company Profile
Organization Profile
Bode was started in 2007, which is positioned in HangZhou metropolis, ZHangZhoug province. As 1 expert producer and exporter, we have far more than seventeen years’ encounter in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare elements. We have manufacturing unit with advanced manufacturing and check equipment, the powerful growth of staff and making capacity provide our clients with higher quality products. Our merchandise broadly served to various industries of Metallurgy, Substances, lifting, mining, Petroleum, textile, drugs, wooden and so forth. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any inquiries, good offer you often for you for long time period organization.
FAQ
Q1: Are you investing firm or producer?
A: We are manufacturing unit.
Q2: What kinds of gearbox can you make for us?
A: Primary merchandise of our firm: R, S, K, F sequence helical-tooth reducer, RV sequence worm equipment reducer,H Collection Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as for each custom made drawing?
A: Of course, we offer you personalized provider for consumers.
This autumn: Can we buy 1 pc of every item for good quality screening?
A: Sure, we are happy to acknowledge trial order for quality tests.
Q5: What info shall we give just before putting a acquire order?
A: a) Type of the gearbox, ratio, enter and output kind, input flange, mounting situation, and motor informationetc.
b) Housing color.
c) Buy quantity.
d) Other specific specifications.
Q6: How long is your delivery time?
A: Generally it is 5-ten days if the goods are in inventory. or it is fifteen-20 days if the goods are not in inventory.
Q7: What is your conditions of payment ?
A: thirty% Advance payment by T/T following signing the agreement.70% ahead of shipping and delivery
If you are interested in our merchandise, welcome to contact with us.
Our staff will do our best to satisfy your require 🙂
|
/ Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
|
Housing material
|
Grey Cast iron
|
|
Housing hardness
|
HBS163~255
|
|
Gear material
|
20CrMnTi alloy steel
|
|
Surface hardness of gears
|
HRC58°~62 °
|
|
Gear core hardness
|
HRC33~48
|
|
Input / Output shaft material
|
40Cr alloy steel
|
|
Input / Output shaft hardness
|
HRC32~36
|
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
|
Noise (MAX)
|
60~68dB
|
|
Temp. rise (MAX)
|
40°C
|
|
Temp. rise (Oil)(MAX)
|
50°C
|
|
Vibration
|
≤20µm
|
|
Backlash
|
≤20Arcmin
|
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
|
/ Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 |
| Structure | BS BSA BSF BSAF BSAT BSAZ | ||||||
| Input Power(kW) | 0.18~0.75 | 0.18~1.5 | 0.18~3 | 0.25~5.5 | 0.55~7.5 | 0.75~15 | 1.5~22 |
| Ratio | 10.27~165.71 | 11.46~244.74 | 10.78~196.21 | 11.55~227.20 | 9.96~241.09 | 11.83~223.26 | 12.75~230.48 |
| Permissible Torque(N.m) | 90 | 170 | 300 | 520 | 1270 | 2280 | 4000 |
| Weight(kg) | 7 | 10 | 14 | 26 | 50 | 100 | 170 |
###
| S series gear units are available in the following designs | |
| S…Y… | Foot-mounted parallel shaft helical gear units with solid shaft |
| SA…Y… | Parallel shaft helical gear units with hollow shaft |
| SAZ…Y… | Short-flange mounted parallel shaft helical gear units with hollow shaft |
| SF…Y… | Flange-mounted parallel shaft helical gear units with solid shaft |
| SAT…Y… | Flange-mounted parallel shaft helical gear units with hollow shaft |
| S(SF,SA,SAF,SAZ)S… | Shaft input parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)…R…Y… | Combinatorial parallel shaft helical gear units |
| S(SF,SA,SAF,SAZ)S…R… | Shaft input combinatorial parallel shaft helical gear units |
###
|
Housing material
|
Grey Cast iron
|
|
Housing hardness
|
HBS163~255
|
|
Gear material
|
20CrMnTi alloy steel
|
|
Surface hardness of gears
|
HRC58°~62 °
|
|
Gear core hardness
|
HRC33~48
|
|
Input / Output shaft material
|
40Cr alloy steel
|
|
Input / Output shaft hardness
|
HRC32~36
|
|
Machining precision of gears
|
accurate grinding, 6~5 Grade
|
|
Lubricating oil
|
GB L-CKC220-460, Shell Omala220-460
|
|
Heat treatment
|
tempering, cementiting, quenching, normalizing, etc.
|
|
Efficiency
|
94%~96% (depends on the transmission stage)
|
|
Noise (MAX)
|
60~68dB
|
|
Temp. rise (MAX)
|
40°C
|
|
Temp. rise (Oil)(MAX)
|
50°C
|
|
Vibration
|
≤20µm
|
|
Backlash
|
≤20Arcmin
|
|
Brand of bearings
|
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
|
|
Brand of oil seal
|
NAK — Taiwan or other brands requested
|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-04-14
China Good Quality Wpa Right Angle Gear Motor Worm Reduction Gear Box Price cast iron worm gearbox
Solution Description
WP worm gearbox is a new generation solution produced by our manufacturing unit on the foundation of improving WJ collection products and combining advanced technologies at residence and overseas. The appearance adopts advanced square box construction. Its shell is manufactured of high quality forged iron. Tiny quantity, light bodyweight, substantial radiation effectiveness, high output torque, smooth operation, minimal sound. It fits all positions.
The products are commonly utilized in the making equipments of all sorts of industries inside and outside the house China. They are the greatest selections for nowadays present day amenities of mechanical minimizing push control to comprehend large twisting distance, massive equipment ratio, tiny sound, large performance and steadiness.
one. Functions:
one) Substantial top quality aluminum alloy Motovario like equipment box, gentle excess weight and non-rusting
two) Large output torque, steady transmission with reduced sound
three) Large warmth-radiating deficiency, elegant shape, resilient service daily life and tiny measurement
4) Ideal for omni-bearing installation
two. Advantages:
1) Smooth in operating and small in volume
2) Large in radiating efficiency
3) Resilient in service life
four) Operate extended time in dreadful condition
five) Completely sealed and non-rusting
three. Installation
1)The base-plate must be plane and stoutness and the base-plate must be screwed down and shock proof.
two)The connecting shaft of prime mover, reducer and operation device must be coaxial installation.
three)The diameter tolerance zone of input and output shaft is H6, the holes of fitness(such as couplings, belt-pulley, sprocket wheel and so on) must properly mate the shaft, which prevents bearing from breakage because of over-loose mate.
4)Drivers such as sprocket wheel and gear must be fitted close to bearings in order to reduce bending stress of hanging shaft.
five)While assembling motor of WPD reducer, it is necessary that proper amount of butter applies to the warm shaft input hole and keyway, avoiding assembling too tightly and rusting after using for a long time.
six)When ordering or using all kinds of WPD type, if the motor weight is binger than the common, supporting set is required.
four. Use
Before using,please check carefully whether the reducer model, distance, ratio, input connecting method,
output shaft structure, input and output shaft direction and revolving direction accord with required.
Specialized information:
Torque: 2N.m-3571N.m
Input velocity: 1000r/min, 1500r/min
Output velocity: .30-419r/min
Electrical power: .04KW-15KW
WP reducer, divided into regular WPS series, common WPD series, standard WPA, WPO,WPDA,WPDO,WPDS,WPDS and so on. WP worm equipment and worm reducer is developed on the foundation of WD reducer, the worm is made of forty five # higher high quality steel after warmth treatment processing and manufacturing, worm gear with tin bronze solid, put on-resisting performance is excellent, specifically on the bearing capacity is far more clear, worm gear and worm reducer is largely used in plastics, metallurgy, beverage, mining, lifting transport, chemical reduction push development and other mechanical tools.
Benefits
1.Clean transmission, vibration, impact and sound are tiny, velocity reduction ratio, extensive versatility, can be used with a selection of mechanical equipment.
two.Can be a one amount of transmission to obtain a larger transmission ratio, compact structure, most types of reducer has a excellent self-locking, braking requirements of mechanical equipment can save the braking device
3.worm tooth tooth meshing friction reduction is massive, so the transmission performance is reduce than the gear, easy to warmth and higher temperature.
four.Increased requirements for lubrication and cooling.
five.Good mutual compatibility, worm equipment and worm are manufactured according to nationwide specifications, bearings, oil seals and other regular elements.
6.The box body sort consists of fundamental variety (the box entire body is vertical or horizontal type with foot board) and universal kind (the box body is cuboid, with set screw holes on numerous sides, without foot board or an additional foot board, and so on.).
7. There are 2 link modes of input shaft: standard sort (solitary enter shaft and double enter shaft) and motor flange.
eight. The position route of the output and enter axes is underneath and above the enter axes Output shaft up and down Enter axis up and down.
nine. Two or 3 reducer sets can be used to kind a multistage reducer to receive a maximum transmission ratio.
| Product: | WP40,50,60,70,80,one hundred,a hundred and twenty,one hundred thirty five,155,a hundred seventy five,200,250 |
| Ratio: | one:ten,fifteen,20,25,30,40,50,60 |
| Coloration: | Eco-friendly Or Consumer Request |
| Noise: | low noise (<50DB) |
| Gain: | Productive and risk-free functioning |
|
Material: |
Housing:Cast iron and Copper alloy |
| Worm Gear-Bronze 9-4# | |
| Worm with carburizing and quenching, floor harness is fifty six-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Carton and Wood Scenario |
| Bearing: | C&U Bearing |
| Seal: | NAK SKF |
| Certification: | ISO9001,CE,3C,OEM |
| Guarantee: | 12 months |
| Input Electricity: | .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw |
| Usages: | Industrial Machine: Meals Things, Ceramics,CHEMICAL,Packing,Dyeing, Woodworking,Glass. |
| IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
| Lubricant: | Synthetic & Mineral |
|
US $80 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Worm |
| Step: | Single-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model: | WP40,50,60,70,80,100,120,135,155,175,200,250 |
| Ratio: | 1:10,15,20,25,30,40,50,60 |
| Color: | Green Or Customer Request |
| Noise: | low noise (<50DB) |
| Advantage: | Efficient and safe operating |
|
Material: |
Housing:Cast iron and Copper alloy |
| Worm Gear-Bronze 9-4# | |
| Worm with carburizing and quenching, surface harness is 56-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Carton and Wooden Case |
| Bearing: | C&U Bearing |
| Seal: | NAK SKF |
| Certificate: | ISO9001,CE,3C,OEM |
| Warranty: | 12 months |
| Input Power: | 0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw |
| Usages: | Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing, Woodworking,Glass. |
| IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
| Lubricant: | Synthetic & Mineral |
|
US $80 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Expansion |
| Gear Shape: | Worm |
| Step: | Single-Step |
###
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model: | WP40,50,60,70,80,100,120,135,155,175,200,250 |
| Ratio: | 1:10,15,20,25,30,40,50,60 |
| Color: | Green Or Customer Request |
| Noise: | low noise (<50DB) |
| Advantage: | Efficient and safe operating |
|
Material: |
Housing:Cast iron and Copper alloy |
| Worm Gear-Bronze 9-4# | |
| Worm with carburizing and quenching, surface harness is 56-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Carton and Wooden Case |
| Bearing: | C&U Bearing |
| Seal: | NAK SKF |
| Certificate: | ISO9001,CE,3C,OEM |
| Warranty: | 12 months |
| Input Power: | 0.06kw, 0.09kw, 0.12kw, 0.18kw, 0.25kw, 0.37kw, 0.55kw, 0.75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw |
| Usages: | Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing, Woodworking,Glass. |
| IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
| Lubricant: | Synthetic & Mineral |
What is a worm gear reducer?
The worm gear reducer is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.Hollow shaft worm gear reducer
Worm gear reducer is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducers are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducers are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer is the multi-stage variety. This gear reducer has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer has low noise, low vibration and low energy consumption.
Worm gear reducers offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducers that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer has the characteristics of lower price and better torque output.
hourglass worm gear
The hourglass type worm gear reducer has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the hourglass worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The hourglass worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducers are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer stems from Sumitomo Heavy Industries’ extensive experience in gear reducers. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Hourglass worm gear reducers are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer is the same as that of the traditional worm gear reducer. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducers are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducers with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducers are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer is designed for low to medium-horsepower applications. This gear reducer is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducers.Brass worm gear
Brass worm gear reducer is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer also has the ability to generate high torque. However, it is important to understand that this gear reducer has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh 2022-11-28
China Good quality Good Quality Wpa Right Angle Gear Motor Worm Reduction Gear Box Price high quality
Solution Description
WP worm gearbox is a new technology merchandise designed by our manufacturing unit on the basis of strengthening WJ sequence items and combining superior systems at residence and overseas. The appearance adopts innovative square box framework. Its shell is manufactured of substantial top quality forged iron. Small volume, light-weight w8, high radiation effectiveness, substantial output torque, easy procedure, minimal sound. It satisfies all positions.
The products are widely applied in the generating equipments of all sorts of industries within and exterior China. They are the ideal options for these days CZPT services of mechanical minimizing generate handle to understand massive twisting length, massive gear ratio, little noise, substantial effectiveness and balance.
one. Features:
one) Large quality aluminum alloy Motovario like gear box, light-weight w8 and non-rusting
two) Massive output torque, stable transmission with reduce noise
3) Substantial warmth-radiating deficiency, elegant shape, sturdy support life and tiny size
four) Ideal for omni-bearing installation
two. Rewards:
1) Easy in working and small in volume
2) Higher in radiating efficiency
3) Resilient in services life
4) Function prolonged time in dreadful condition
five) Completely sealed and non-rusting
three. Installation
1)The base-plate must be plane and stoutness and the base-plate must be screwed down and shock proof.
two)The connecting shaft of prime mover, reducer and operation device must be coaxial installation.
three)The diameter tolerance z1 of input and output shaft is H6, the holes of fitness(such as couplings, belt-pulley, sprocket wheel and so on) must properly mate the shaft, which prevents bearing from breakage because of over-loose mate.
4)Drivers such as sprocket wheel and gear must be fitted close to bearings in order to reduce bending stress of hanging shaft.
5)While assembling motor of WPD reducer, it is necessary that proper amount of butter applies to the warm shaft input hole and keyway, avoiding assembling too tightly and rusting after using for a long time.
6)When ordering or using all kinds of WPD type, if the motor w8 is binger than the common, supporting set is required.
four. Utilization
Before using,please check carefully whether the reducer model, distance, ratio, input connecting method,
output shaft structure, input and output shaft direction and revolving direction accord with required.
Technical knowledge:
Torque: 2N.m-3571N.m
Input velocity: 1000r/min, 1500r/min
Output speed: .thirty-419r/min
Electrical power: .04KW-15KW
WP reducer, divided into standard WPS collection, common WPD collection, normal WPA, WPO,WPDA,WPDO,WPDS,WPDS and so on. WP worm gear and worm reducer is created on the foundation of WD reducer, the worm is manufactured of 45 # high high quality metal following warmth treatment processing and production, worm equipment with tin bronze forged, use-resisting performance is excellent, particularly on the bearing potential is much more clear, worm equipment and worm reducer is largely employed in plastics, metallurgy, beverage, mining, lifting transportation, chemical reduction drive building and other mechanical tools.
Rewards
1.Sleek transmission, vibration, affect and sounds are modest, speed reduction ratio, wide flexibility, can be utilized with a variety of mechanical tools.
2.Can be a solitary level of transmission to acquire a greater transmission ratio, compact construction, most types of reducer has a very good self-locking, braking specifications of mechanical gear can preserve the braking unit
three.worm tooth tooth meshing friction reduction is huge, so the transmission performance is lower than the gear, effortless to warmth and higher temperature.
four.Larger requirements for lubrication and cooling.
five.Great mutual compatibility, worm equipment and worm are produced in accordance to countrywide requirements, bearings, oil seals and other common elements.
6.The box entire body kind includes basic type (the box body is vertical or horizontal kind with foot board) and common sort (the box body is cuboid, with fastened screw holes on multiple sides, CZPT foot board or yet another foot board, and many others.).
seven. There are 2 connection modes of input shaft: simple kind (single input shaft and double enter shaft) and motor flange.
8. The position direction of the output and enter axes is below and previously mentioned the input axes Output shaft up and down Enter axis up and down.
9. Two or 3 reducer sets can be utilised to kind a multistage reducer to get a greatest transmission ratio.
| Model: | WP40,50,sixty,70,80,one hundred,one hundred twenty,135,a hundred and fifty five,a hundred seventy five,200,250 |
| Ratio: | 1:10,fifteen,20,25,thirty,forty,fifty,sixty |
| Color: | Green Or Consumer Request |
| Sounds: | low noise (<50DB) |
| Benefit: | Successful and safe operating |
|
Materials: |
Housing:Forged iron and Copper alloy |
| Worm Equipment-Bronze 9-4# | |
| Worm with carburizing and quenching, surface area harness is 56-62HRC | |
| Shaft-chromium metal-45# | |
| Packing: | Carton and Picket Situation |
| Bearing: | C&U Bearing |
| Seal: | NAK SKF |
| Certification: | ISO9001,CE,3C,OEM |
| Warranty: | 12 months |
| Enter Energy: | .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw |
| Usages: | Industrial Machine: Foodstuff Things, Ceramics,CHEMICAL,Packing,Dyeing, Woodworking,Glass. |
| IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
| Lubricant: | Synthetic & Mineral |
Gearboxes and reducers are enclosed mechanical reduction products typically used in present day automated handle methods to command torque from your motors and attain other movement-relevant duties. A gearbox makes it possible for you to increase torque even though reducing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This creates a mechanical gain, growing torque. Conversely, your gearbox can be set in reverse, supplying enhanced shaft pace and lowered torque. Two typical transmission configurations are straight and right angle. On the internet versions typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Appropriate-angle patterns typically use worm or helical equipment drives, even so, hybrid drives are also accessible. Gearmotors combine an enclosed equipment set with an electric motor to enhance torque and efficiency even though lowering speed. Even though extra friction, inertia, or sharp load modifications for quick-time period operation of the actuator can cause troubles, they supply a prolonged running lifestyle by preventing overloading. Numerous gear ratios, speeds and torques are available to help enhance overall performance and reduce possible difficulties. Search to uncover the right gearbox and reducer for your automation project.
Gear reducers, also known as reducers, occur in numerous transmission types and are developed to multiply torque and lessen enter pace to a wanted output speed. The primary advantage of inline gearboxes is their capacity to sustain management in programs involving higher rotational speeds. Their effectiveness and capacity to offer substantial input speeds with small backlash make inline reducer gearboxes excellent for a wide variety of movement manage programs
China Good quality Agricultural Gear Box Reducer Farm Tractor Transmission Flail Rotary Lawn Mower Cutter Tiller Harvester Right Angle Drive Shaft Bevel Pto Agriculture Gearboxes wholesaler
Product Description
Agricultural Equipment Box Reducer Farm Tractor Transmission Flail Rotary Lawn Mower Cutter Tiller Harvester Appropriate Angle Drive Shaft Bevel Pto Agriculture Gearboxes
Our Manufacturing facility:
1. Shell: created of large rigidity fc-25 solid iron
2. Equipment: higher purity alloy steel 20crmnt is used for quenching and tempering, carburizing, quenching and grinding
3. Spindle: large purity alloy metal 40Cr quenching and tempering processing, with substantial hanging load ability.
four. Bearing: geared up with tapered roller bearing with heavy load capability
5. Oil seal: imported double lip oil seal, with the ability of dust and oil leakage.
Item lubrication:
The use of suitable lubricating oil for t spiral bevel gear commutator can give full perform to the effectiveness of the steering equipment and boost its service daily life.
1. The first wear interval is 2 months or one hundred-200 several hours. There might be a modest quantity of steel wear particles between them. Remember to thoroughly clean the inside and substitute it with new lubricating oil
two. In circumstance of extended-expression use, change the lubricating oil each 50 percent a yr or a thousand-2000 hrs.
Complex parameters of T spiral bevel gear commutator:
It can be equipped with solitary horizontal axis, double horizontal axis, one vertical axis and double vertical axis 1:5, 1:5, 1:1, 1:5, 1:5, 1:1
Related merchandise:
Software:
Business Profile:
Providers
Also I would like to just take this prospect to give a brief introduction of our At any time-Electrical power organization:
Our business is a CZPT company of agriculture gearbox,worm minimize gearbox, PTO shafts, Sprockets ,rollar chains, bevel equipment, pulleys and racks in china.
We have exported a lot of products to our clients all over the world, we have prolonged-time encounter and sturdy engineering support.
-Ø Our Organization with over twelve year’s background and one thousand employees and 20 income.
-Ø With more than one hundred Million USD product sales in 2017
-Ø With CZPT equipment equipments
-Ø With massive operate capacity and substantial high quality management, ISO qualified.
……
You also can verify our internet site to know for more specifics, if you need our products catalogue, you should speak to with us.
Gear reducers are also called reducers. Mechanical add-ons, by both of these two names, are made to reduce the electricity transferred amongst the motor and the machine among the rotational speeds (revolutions per moment). The reducer properly minimizes the rotational pace developed by the motor, thus managing the velocity at which the equipment operates and growing the torque created by the motor. Multiplying the torque made by the motor will increase the machine’s accessible electricity – a approach known as “mechanical dominance”. In a greater context, gear reducers are basically tools employed to enhance the performance of equipment operation.
When searching at a reducer vs a gearbox, typically the only variation is terminology. This is since all reducers are gearboxes. Even so, not all gearboxes are retarders. This could sound difficult, but it’s really quite easy. A reducer is a equipment established amongst the motor and the device. The objective of the reducer is to decrease the rotational velocity transferred in between these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. 2nd, a reducer, as the title suggests, reduces the speed of the input (output in rpm) so that the output is the proper speed. The term “gearbox” is just a generic expression used for the equipment prepare in between the motor and the equipment. As a result, all reducers are gearboxes. However, not all gearboxes lessen enter pace. Though unusual, gearboxes can really improve enter speeds. By far the most frequent type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China Standard CZPT Gear Reducer Right Angle Miter Gear Box Manufactured in Shanghai near me shop
Merchandise Description
EWS sequence adopts helical equipment – worm equipment pace reducer motor integrated generate to enhance the torque and efficiency of the velocity reducer with extensive range of CZPT velocity and good universality, it is relevant to varied set up modes and attributes protected and trustworthy efficiency, and long service existence, moreover, it also complies with the global standard.
Characteristic advantage
one.Mixture of helical gear and worm, vertical output, compact construction, higher velocity ratio.
two.The concave-convex area of the merchandise gives the function of warmth dissipation, and features robust vibration absorption, reduced temperature rise, lower sound.
3.The item features large travel precision, and is specifically ideal for the web site with repeated begin, is can be related with varied pace reducers and configuring assorted motor drives, and can be set up at the 90º drive procedure site.
Specification parameter
Installation variety : Foot,flange,small flange,torque arm.
Output kind : Solid shaft,hollow shaft,hollow shaft with shrink disk,spline hollow shaft.
Enter kind : Motor,enter shaft and flange
specialized parameters : ratio i=23.8~389,combination of EWS/EWR is up to26688
Performance : ratio i=23.8~389,seventy seven%ratio i=73.7~389,sixty two%and combination of EWS/EWR57%.
Industrial Application
Energy Plant Equipment
Metallurgical Industry
Metal Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Development Industry
Environmental Defense Industry
Cable Industry
Food Machinery
Certificates
Passed ” ISO 9001 Global Quality Technique Certificate”,”Europe CE Certification”, ” Swiss SGS Certificate”,”Substantial-tech business certificate of ZheJiang metropolis”,”Superb functionality administration company of ZheJiang city”,etc.
FAQ
1. Q: Can you make as per custom made drawing?
A: Yes, we provide tailored services for customers.
2. Q: Are you a factory or buying and selling company?
A. We are company in ZheJiang China.
three. Q: What is actually your MOQ?
A: One piece.
four. Q: What is actually your generation time?
A: 7-fifteen functioning days following obtaining payment.
five. Q: What is actually your payment terms?
A: T/T, thirty% payment in progress, 70% stability payment should be paid just before transport.
six. Q: What is your package deal?
A: In picket box packaging.
ZheJiang CZPT Equipment Reducer Co.,Ltd., previous a joint undertaking invested by is a ZheJiang EAST PUMP Team and Properly Organization of The united states.We are specialist maker of the equipment reducers and focus in the equipment reducers spot in China for twenty several years. CZPT has exceptional R&D crew,prime-position generation and examination products.So we have the powerful electricity in the developing and manufacturing the specifications type as properly as the tailored type gear reducer for our consumers.
Planetary gearboxes are utilised in different occasions the place high efficiency and large reduction ratio are necessary in a tiny place. Showcasing high precision and large torque-to-volume ratio, it is excellent for torque increase, deceleration, specific positioning and handle of regenerative machinery. To make sure that the chosen planetary gearbox is the greatest fit for your software, it is critical to contemplate parameters such as torque, backlash and gear ratios when deciding on a planetary gearbox.
Gearboxes can be used in a variety of fields of thorough processing, agriculture, chemical processing, oil and fuel, electrical power transmission and distribution systems, logistics, warehousing and other industries. Equipment reducers are normally used exactly where larger torque and/or reduce rotational speeds are necessary, or if electrical power requirements to be transmitted at alternating angles, this sort of as in appropriate-angle motors. It can also modify the course of rotation, as well as clockwise and counterclockwise. EP offers a total selection of gear reducers with right angle worms and high effectiveness possibilities. Electric Gear Aluminum goods are a light-weight and tough substitute to present-day forged iron and metal types and can be stocked or personalized produced to your exact specifications. EP gearboxes are light-weight and durable, aluminum worm gearboxes are designed for restricted spaces, including challenging-to-set up OEM patterns as well as mobile equipment. Eccentric reducers are available as compact aluminum or cast iron inline reducers with seal life rankings from 15HP (aluminum) to 40HP (cast iron). In addition to our common and modified common merchandise, our engineers will perform with you to style and build custom remedies for multiple travel technologies to suit your software demands.
China wholesaler CZPT Gear Reducer Right Angle Miter Gear Box Similiar Function with Sew Brand Engineering
Item Description
EWS sequence adopts helical equipment – worm gear velocity reducer motor integrated travel to boost the torque and effectiveness of the speed reducer with vast selection of CZPT velocity and great universality, it is relevant to assorted installation modes and characteristics secure and dependable performance, and extended service daily life, moreover, it also complies with the intercontinental regular.
Characteristic benefit
1.Blend of helical gear and worm, vertical output, compact composition, large speed ratio.
two.The concave-convex surface of the merchandise gives the operate of heat dissipation, and functions robust vibration absorption, reduced temperature increase, reduced sounds.
three.The product attributes substantial generate precision, and is particularly ideal for the website with recurrent start off, is can be connected with diverse pace reducers and configuring varied motor drives, and can be set up at the 90º generate procedure internet site.
Specification parameter
Installation kind : Foot,flange,modest flange,torque arm.
Output sort : Solid shaft,hollow shaft,hollow shaft with shrink disk,spline hollow shaft.
Enter type : Motor,enter shaft and flange
specialized parameters : ratio i=23.8~389,blend of EWS/EWR is up to26688
Performance : ratio i=23.8~389,seventy seven%ratio i=seventy three.7~389,62%and mixture of EWS/EWR57%.
Industrial Application
Energy Plant Equipment
Metallurgical Industry
Metallic Forming Machinery
Petrochemical Industry
Mining Machine
Hoisting Machinery
Building Industry
Environmental Protection Industry
Cable Industry
Food Machinery
Certificates
Passed ” ISO 9001 International Top quality Technique Certificate”,”Europe CE Certification”, ” Swiss SGS Certificate”,”Substantial-tech company certification of ZheJiang town”,”Outstanding efficiency management enterprise of ZheJiang metropolis”,and so forth.
FAQ
one. Q: Can you make as for every custom drawing?
A: Sure, we offer custom-made support for clients.
2. Q: Are you a factory or trading firm?
A. We are company in ZheJiang China.
3. Q: What is actually your MOQ?
A: 1 piece.
four. Q: What is actually your creation time?
A: 7-fifteen operating times after receiving payment.
five. Q: What is actually your payment conditions?
A: T/T, thirty% payment in progress, 70% stability payment ought to be compensated before delivery.
6. Q: What is actually your package?
A: In picket box packaging.
ZheJiang CZPT Gear Reducer Co.,Ltd., previous a joint venture invested by is a ZheJiang EAST PUMP Team and Effectively Company of The us.We are expert producer of the equipment reducers and specialize in the gear reducers area in China for twenty a long time. CZPT has excellent R&D staff,best-rating creation and check gear.So we have the powerful electricity in the developing and manufacturing the requirements type as properly as the tailored variety gear reducer for our buyers.
Gearboxes and reducers are enclosed mechanical reduction gadgets frequently used in present-day automatic handle techniques to command torque from your motors and attain other motion-relevant duties. A gearbox allows you to boost torque even though minimizing the pace of your key mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This produces a mechanical gain, escalating torque. Conversely, your gearbox can be established in reverse, supplying increased shaft speed and decreased torque. Two frequent transmission configurations are straight and appropriate angle. On-line versions generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Right-angle patterns normally use worm or helical equipment drives, even so, hybrid drives are also offered. Gearmotors mix an enclosed equipment set with an electrical motor to increase torque and functionality even though lowering pace. Even though extra friction, inertia, or sharp load adjustments for limited-phrase operation of the actuator can trigger problems, they supply a lengthy running lifestyle by preventing overloading. Numerous gear ratios, speeds and torques are offered to assist improve overall performance and reduce possible problems. Search to find the right gearbox and reducer for your automation undertaking.
We are knowledgeable transmission sellers and provide a extensive range of transmissions, an crucial component of several push systems. Gearboxes can be utilized to minimize or enhance speed, enhance torque, reverse or change the path of a travel shaft. Gearboxes are also identified as equipment drives, velocity reducers, equipment motors, velocity reducers and equipment reducers.
China shop Right Angle Planetary Transmission Gear Box with Hollow Shaft with Shrink Disc Standard
Solution Description
Right Angle Planetary Transmission Gear Box With Hollow Shaft With Shrink Disc
Key function:
- Planetary gearbox is developed by modular design and style, and can be blended in accordance to client’s request
- Involuted planetary equipment design and style
- Nodular solid iron Housing to enhance rigidity and antiknock
- Weighty obligation bearing on low‐speed shaft, and can bear big radial load owing to proportionate distribution of torque
- All gears are scenario hardened to get high floor hardness, which ensure transmission performance and total gearbox’s life
- Planetary gearbox has sixteen types for distinct torque variety, and each and every product have 1‐5 reduction phases to achieve distinct ratios
- Ratio variety: 3.15‐9000
- Input electricity: .25‐55KW
- Allow torque rang: ≤ 800000N. M
- Output speed: .425‐445 r/min
- Composition mode: Possibility of flange, foot, or shaft mounting options
- Wide and comprehensive assortment of N sequence for industrial apps
- Minimal pace shaft design and style: Cylindrical with essential, splined, hollow with shrink disc or splined hollow shaft
- Rigid and exact nodular cast iron casing
- Lower noise operating, higher producing quality standard
- Large and reliable performance, load capacity and reduced pace shaft bearing
Complex information:
1. Ratio range: 3.fifteen-9000
two. Enter electrical power: .25-55KW
3. Permit torque rang: ≤ 800000N. M
4. Output velocity: .425-445 r/min
5. Structure manner: Likelihood of flange, foot, or shaft mounting options
| Ratio | 3.15:1 to 9000:1 |
| Reduction Stages | up to 6 reduction levels in 1 gearbox |
| Nominal Output Torque | up to 800,000N.m |
We are skilled transmission sellers and offer a vast assortment of transmissions, an crucial part of numerous push systems. Gearboxes can be utilised to reduce or increase pace, enhance torque, reverse or adjust the direction of a push shaft. Gearboxes are also acknowledged as equipment drives, speed reducers, gear motors, speed reducers and gear reducers.
These compact, light-weight, low backlash inline gear reducers have been at first developed for encoder purposes. They are also appropriate for many other push techniques. Encoder equipment reducers have a very lower moment of inertia at the shaft enter and are rated for enter speeds up to 3000 rpm. Two frame sizes are available with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are accessible from stock.
China Best Sales T Series Small Marine Double Shaft Right Angle Spiral Bevelsteering Gears Gearbox Gear Beater Middle Box Standard
Item Description
T Sequence Modest Maritime Double Shaft Correct Angle Spiral BevelSteering Gears Gearbox Gear Beater Center Box
Equipment Resources
20CrMnTi/20CrMnMo for your option
CASTINGS Supplies
Gray forged iron HT250 in accordance to standard GB/T 1348-2009 Ductile iron QT450-ten in accordance to normal GB/T 1348-2009 Cast steel ZG310-570 according to common GB/T 5613-2014
SHAFTS Resources
40Cr,forty five#,20CrMnTi,20CrMnMo for your decision according to your ask for.
Energy To make sure the appropriate use of the product we recommand to shell out at10tion to the specs menti1d on our complex sheet.Consider also the input rotation pace,the electricity enter and the transmission ratios.Exactly where the rotation or other working problems are distinct,make sure you make contact with LongQuan complex division.
LUBRICATION
The reducer is generally supplied CZPT lubricant.The advisable amount of CZPT is indicated on our catalogue and the initial changed need to be d1 after fifty-60 hours of operating,then replaced following 600-800 doing work hrs. The emptying of the gearbox should be manufactured quickly following the operating,with the oil nonetheless sizzling,in buy to steer clear of the deposition of sludge.Check usually the oil stage and best up the oil anytime required.
| Intermediate gearbox of beater | ||
| Ratio:1.667 Enter pace:540rpm Output pace:324rpm Power:60KW |
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| Baler gearbox | ||
| Ratio:.4375 Enter velocity:540rpm Output speed:1234rpm Power:70-100KW |
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| Harvester rear travel gearbox | ||
| Ratio:1.0625/1.515/.84/2.02/1.five Input speed:540rpm Output pace:470/330/595/247/33 Electricity:70-100KW |
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| For far more agricultural machinery gearbox, remember to click below! | ||
Production workshop
Our Business
HangZhou at any time-electrical power transmission Co.,Ltd is found in ZHangZhoug Industrial Concentrated Region with outstanding geographical positionand convenient transportatio Over the a long time, our firm has been deeply engaged in the design and CZPT of power assemblyand equipment of agricultural machinery.
We have prolonged-time period cooperation with a number of well-knowndomestic manufacturers of agricultural equipment. We have knowledgeable style and manufacturing teamwhich can give diversified remedies for buyers. The gearbox assembly and elements manufactured by ourcompany have been examined by numerous partners for several several years. The failure fee is reduced and the reliability isstrong. In current a long time, our style and producing crew has steadily introduced 3D simmachine equipment and automatic heat remedy equipment, and the product quality has been steadily enhanced
We firmly believe that good quality is the cornerst1 of market-primarily based, integrity is the elementary survival ofenterprises, we seem forward to exceptional items and each consumer to produce a far better future
Certifications
FAQ:
Q: Are you investing organization or company ?
A: Our team consists in 3 factories and 2 overseas sales businesses.
Q: Do you offer samples ? is it cost-free or additional ?
A: Yes, we could provide the sample for cost-free demand but do not shell out the cost of fr8.
Q: How prolonged is your supply time ? What is your phrases of payment ?
A: Typically it is forty-forty five times. The time may range based on the solution and the stage of customization. For normal products, the payment is: 30% T/T in CZPT ,equilibrium before shippment.
Q: What is the actual MOQ or value for your product ?
A: As an OEM organization, we can give and adapt our goods to a wide selection of requirements.Thus, MOQ and value may greatly fluctuate with measurement, materials and additional technical specs For instance, high priced merchandise or regular goods will usually have a lower MOQ. You should speak to us with all related information to get the most exact quotation.
If you have an additional concern, make sure you really feel cost-free to speak to us.
Packing & Shipping
Gearboxes go by numerous various names, like gear drives, pace reducers, equipment reducers, pace reducers, and equipment motors. All phrases are used interchangeably when referring to inline equipment reducers. Our inventory contains a vast selection of gear reducers for higher speed, high precision apps with enter speeds up to 4000 RPM.
Gear reducers, also referred to as reducers, come in numerous transmission designs and are designed to multiply torque and lessen enter pace to a preferred output velocity. The main gain of inline gearboxes is their ability to keep management in purposes involving large rotational speeds. Their efficiency and ability to offer high input speeds with minimal backlash make inline reducer gearboxes best for a vast variety of movement manage purposes