Product Description
Twin screw Extruder gearbox for Compounding extruder
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin screw extruder, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruder, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
Features:
—-Double drive design enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Optimal structure and complex assembly lead to the cost rise.
—-All bearings are sourced from global recognized brands,so output torque is more stable.
—Streamlined design,the end of gearbox cover can be opened,easy to install and replace.
SHTDN Twin Screw Extruder Gearbox Parameters
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
Production Process
Packing&Delivery
Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.
Delivery Details: 5-60days after order.
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
Our Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking CHINAMFG to the forge ahead together with you!
|
FAQ
How long does it take to get my products since I paid for them?
—According to yout order quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 year for free?
—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.
How is your after-sale service?
—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.
How long will your product last?
—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.
Application: | Machinery |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Common Problems and Troubleshooting for Worm Gearboxes
Worm gearboxes, like any mechanical component, can experience various issues over time. Here are some common problems that may arise and possible troubleshooting steps:
- Overheating: Overheating can occur due to factors such as inadequate lubrication, excessive loads, or high operating temperatures. Check lubrication levels, ensure proper ventilation, and reduce loads if necessary.
- Noise and Vibration: Excessive noise and vibration may result from misalignment, worn gears, or improper meshing. Check for misalignment, inspect gear teeth for wear, and ensure proper gear meshing.
- Leakage: Oil leakage can be caused by damaged seals or gaskets. Inspect seals and gaskets, and replace them if necessary.
- Reduced Efficiency: Efficiency loss can occur due to friction, wear, or misalignment. Regularly monitor gearbox performance, ensure proper lubrication, and address any wear or misalignment issues.
- Backlash: Excessive backlash can affect precision and accuracy. Adjust gear meshing and reduce backlash to improve performance.
- Seizure or Binding: Seizure or binding can result from inadequate lubrication, debris, or misalignment. Clean the gearbox, ensure proper lubrication, and address misalignment issues.
- Worn Gears: Worn gear teeth can lead to poor performance. Regularly inspect gears for signs of wear, and replace worn gears as needed.
- Seal Wear: Seals can wear over time, leading to leakage and contamination. Inspect seals regularly and replace them if necessary.
If you encounter any of these problems, it’s important to address them promptly to prevent further damage and maintain the performance of your worm gearbox. Regular maintenance, proper lubrication, and addressing issues early can help extend the lifespan and reliability of the gearbox.
Worm Gearboxes in Conveyor Systems: Benefits and Considerations
Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:
- Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
- High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
- Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
- Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
- Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.
However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:
- Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
- Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
- Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
- Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.
Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.
How Does a Worm Gearbox Compare to Other Types of Gearboxes?
Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:
- Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
- Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
- Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
- Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
- Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.
While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.
editor by CX 2023-10-12
China Filler Masterbatch Machine Twin Screw Extruder Gearbox small worm gearbox
Item Description
Filler Masterbatch Equipment Twin Screw Extruder gearbox
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting most recent regular ISO1328,the precision of cylindrical equipment of spherical involute, and combining our prolonged term knowledge and specialty of twin screw extruder, SHTDN gearboxes are meticulously created with leading advanced creating tips in the world for co-oriented rotating twin screw extruder, with totally unbiased Mental Property Rights.
The gears are made of carburizing metal of high-toughness alloy of good top quality by carburizing and quenching for enamel, of which all the gear grinding procedures are concluded by imported equipment grinding equipment. Gear parameters are optimized and specifically designed for the characteristics of twin screw extruder, lowering pressure concentration on root of gear and strengthening gear surface problems. We have enhanced equipment intension of flexural exhaustion, fatigue energy and ratio of extensive diameter. We have also adopted the most current designing thought and technology of heating treatment for the structure of gears, therefore ensured gears from uniformity of precision and energy.
Characteristics:
—-Double push layout enables the B axis to be driven by 2 gears without increasing the tooth width.
—-Ideal construction and intricate assembly lead to the price increase.
—-All bearings are sourced from global recognized brands,so output torque is far more secure.
—Streamlined design,the stop of gearbox go over can be opened,effortless to install and exchange.
SHTDN Twin Screw Extruder Gearbox Parameters
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Quality(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | eighteen.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | thirty | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | forty two | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | fifty two | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | sixty seven.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | one hundred ten | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | one hundred twenty | <13 | 1320kw | 1750kw | — | — | — | — |
Creation Approach
Packing&Shipping
Packing Details: According to your buy amount packaging,shipping and delivery wooden packing containers,air carton.
Supply Information: 5-60days right after buy.
one.Rust-proof oil processing, Prevent rust in transit. |
two.Oiled paper deals, Prevent oil dry. |
three.Bubble wrap package, Prevent collosions. |
4.Specific foam packaging. | five.Packing | six.Sealing |
Our Provider
24-hour Hotline
No matter when and in which to get in touch with we can locate our provider to you.
|
Pre-income Consultation
We have 5 revenue individuals online, and whether you have any question can be solved by way of on the web conversation,welcome your session. |
Following-sales Companies
Get products have any concerns about the solution, can seem for us,we will aid you offer with the the 1st time,to your pleasure. |
All ZT hold shell out focus to every phase of the particulars,We are hunting ahead to the forge ahead with each other with you!
|
FAQ
How lengthy does it just take to get my items considering that I paid out for them?
—In accordance to yout order amount,we will give you a realistic shipping and delivery day.
Can I get the guarantee of 1 year for cost-free?
—If you need to have the guarantee,you should spend for it.If not,do not be concerned ,we have confidence in our merchandise.
How is your after-sale support?
—You will get our assist in time as extended as you locate one thing improper about our produces.Feel us,you deserve the greatest.
How lengthy will your solution final?
—I am sorry that I can not properly response your question,which is really distinct from your procedure time,resources and supplies.
US $5,000-30,000 / set | |
1 set (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
###
![]() |
![]() |
![]() |
###
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
###
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have five sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!
|
US $5,000-30,000 / set | |
1 set (Min. Order) |
###
Application: | Machinery |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
---|
###
SHTDN Gearbox Power&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | 7.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | 42 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | 67.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | 78 | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | 92 | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | 120 | <13 | 1320kw | 1750kw | — | — | — | — |
###
![]() |
![]() |
![]() |
###
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
###
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have five sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking forward to the forge ahead together with you!
|
Worm reducer gearbox
Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<br
Mechanics
A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.
Sizes
Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
Applications
The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.
Cost
The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
Self-locking function
A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.
editor by czh 2023-02-06
China supplier High Torque Gearbox for Twin Screw Extruder Plastic Moulding Machine Professional
Merchandise Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Features
— Higher Pace
—Triaxiality parallel layout increase B axis bearing ability.
—Challengling CZPT and handy assemply.Higher the cost.
—Modular structure style achieve 2 kinds of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting newest common ISO1328,the precision of cylindrical equipment of spherical involute, and combining our extended term expertise and specialty of twin-screw extruders, SHTDN gearboxes are meticulously developed with leading sophisticated developing suggestions in the globe for co-oriented CZPT twin-screw extruders, with completely impartial Intellectual House Legal rights.
The gears are produced of carburizing steel of higher-strength alloy of excellent high quality by carburizing and quenching for enamel, of which all the equipment grinding processes are concluded by imported equipment grinding equipment. Equipment parameters are optimized and specially developed for the attributes of twin screw extruders, minimizing stress concentration on root of gear and strengthening gear floor situations. We have improved equipment in10sion of flexural tiredness, fatigue strength and ratio of vast diameter. We have also adopted the latest creating thought and technology of heating remedy for the construction of gears, thereby ensured gears from uniformity of precision and power.
SHTDN Substantial Torque Gearbox Knowledge Desk
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Manufacturing Approach
NO.one Workblank
Decide on higher high quality and hardness of ductile iron materials. |
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NO.2 Rough Machining
Mang sets of rough machining gear,such as Gantry-variety milling,Radial drill,etc.Realized the blank condition and the internal hole of rough maching. |
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NO.three Finish Machining
A lot of sets of finishing products,this sort of as CNC Grinding Machine,NC Unexciting Equipment,and many others.More processing of every single working method,the precision is higher,only you. |
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NO.four Robust assembly and R&D team,the areas will be assembled according to the drawing,step by phase audit,by managing examination soon after item concluded.
|
|
NO.five Gearbox Inspection Large-finish testing gear and instruments,processional inspection staff,the gearbox form,middle distance,inner hole and into the next procedure,right after inspection and right. |
|
NO.6
Shipping and delivery
Prior to leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be made(color number can also be provided). |
Our Service
24-hour Hotline
No issue when and where to call we can locate our service to you.
|
Pre-revenue Consultation
We have 5 revenue folks online, and no matter whether you have any issue can be solved through online communication,welcome your session. |
Right after-product sales Solutions
Receive products have any queries about the merchandise, can look for us,we will assist you deal with the the initial time,to your fulfillment. |
All ZT maintain pay at10tion to every single step of the details,We are seeking ahead to the forge forward collectively with you!
|
Packing&Delivery
Packing Specifics: According to your purchase quantity packaging,delivery wood packing containers,air carton.
Supply Details: 5-40days right after purchase.
1.Rust-evidence oil processing, Prevent rust in transit. |
two.Oiled paper offers, Prevent oil dry. |
three.Bubble wrap package deal, Prevent collosions. |
4.Unique foam packaging. | 5.Packing | 6.Sealing |
FAQ
How lengthy does it consider to get my goods considering that I paid for them?
—In accordance to yout purchase quantity,we will give you a reasonable shipping and delivery date.
Can I get the warranty of 1 yr for totally free?
—If you need the warranty,you ought to pay out for it.If not,do not fret ,we have self-assurance in our items.
How is your soon after-sale service?
—You will get our aid in time as prolonged as you discover something incorrect about our produces.Believe us,you are worthy of the very best.
How extended will your merchandise final?
—I am sorry that I can not properly solution your concern,which is fairly distinct from your procedure time,components and components.
Get in touch with us
Planetary gearboxes are employed in different situations exactly where substantial performance and higher reduction ratio are essential in a modest place. That includes large precision and higher torque-to-quantity ratio, it is ideal for torque improve, deceleration, exact positioning and control of regenerative equipment. To make certain that the selected planetary gearbox is the best suit for your application, it is crucial to contemplate parameters such as torque, backlash and equipment ratios when deciding on a planetary gearbox.
Right angle gearboxes (worm and planetary gears) are sturdy and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial input speeds, or when equipment motor effectiveness is important. Contact our technical revenue workers to aid figure out which transmission resolution is very best for you.
China wholesaler Plastic Recycling Machine Price Twin Screw Extruder Gearbox Hot selling
Item Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Functions
— High Velocity
—Triaxiality parallel design and style enhance B axis bearing capability.
—Challengling CZPT and practical assemply.Greater the value.
—Modular structure design accomplish 2 kinds of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest regular ISO1328,the precision of cylindrical gear of spherical involute, and combining our extended time period experience and specialty of twin-screw extruders, SHTDN gearboxes are meticulously designed with top superior developing suggestions in the planet for co-orientated CZPT twin-screw extruders, with entirely independent Intellectual Home Legal rights.
The gears are produced of carburizing steel of high-toughness alloy of great good quality by carburizing and quenching for teeth, of which all the equipment grinding procedures are concluded by imported gear grinding equipment. Equipment parameters are optimized and specially made for the traits of twin screw extruders, reducing tension concentration on root of gear and bettering equipment surface area situations. We have improved equipment in10sion of flexural tiredness, tiredness toughness and ratio of broad diameter. We have also adopted the most current designing concept and technologies of heating treatment for the structure of gears, therefore ensured gears from uniformity of precision and toughness.
SHTDN Substantial Torque Gearbox Data Desk
|
Production Procedure
NO.1 Workblank
Choose high top quality and hardness of ductile iron material. |
|
NO.two Rough Machining
Mang sets of rough machining tools,these kinds of as Gantry-kind milling,Radial drill,etc.Recognized the blank form and the internal gap of tough maching. |
|
NO.3 Finish Machining
Numerous sets of finishing equipment,this sort of as CNC Grinding Equipment,NC Boring Device,etc.Further processing of each operating process,the precision is greater,only you. |
|
NO.four Powerful assembly and R&D staff,the elements will be assembled according to the drawing,action by stage audit,by running test after product completed.
|
|
NO.5 Gearbox Inspection High-finish tests products and devices,processional inspection group,the gearbox form,center length,interior gap and into the up coming process,right after inspection and correct. |
|
NO.six
Supply
Prior to leaving the factory,in addition to anti-rust paint,white paint will also be made(color variety can also be offered). |
Our Support
24-hour Hotline
No issue when and in which to call we can uncover our support to you.
|
Pre-sales Session
We have 5 product sales people on-line, and no matter whether you have any issue can be solved by means of online interaction,welcome your consultation. |
After-revenue Companies
Acquire goods have any queries about the merchandise, can search for us,we will support you deal with the the very first time,to your fulfillment. |
All ZT hold shell out at10tion to every single step of the specifics,We are seeking ahead to the forge forward together with you!
|
Packing&Shipping and delivery
Packing Details: According to your order quantity packaging,transport picket bins,air carton.
Supply Specifics: 5-40days following purchase.
one.Rust-evidence oil processing, Prevent rust in transit. |
two.Oiled paper offers, Prevent oil dry. |
3.Bubble wrap bundle, Prevent collosions. |
4.Unique foam packaging. | five.Packing | 6.Sealing |
FAQ
How prolonged does it just take to get my items given that I paid for them?
—In accordance to yout order quantity,we will give you a reasonable shipping and delivery date.
Can I get the warranty of 1 calendar year for free of charge?
—If you require the warranty,you should pay for it.If not,do not fret ,we have self-assurance in our items.
How is your right after-sale support?
—You will get our aid in time as long as you find one thing improper about our makes.Imagine us,you are worthy of the greatest.
How prolonged will your solution very last?
—I am sorry that I can not precisely answer your issue,which is very distinct from your procedure time,supplies and supplies.
Gearboxes can be employed in various fields of extensive processing, agriculture, chemical processing, oil and gasoline, power transmission and distribution programs, logistics, warehousing and other industries. Equipment reducers are normally utilized exactly where increased torque and/or reduced rotational speeds are essential, or if energy wants to be transmitted at alternating angles, these kinds of as in appropriate-angle motors. It can also alter the direction of rotation, as properly as clockwise and counterclockwise. EP provides a full selection of equipment reducers with right angle worms and large effectiveness alternatives. Electric powered Gear Aluminum items are a lightweight and tough option to modern solid iron and steel types and can be stocked or custom created to your actual requirements. EP gearboxes are lightweight and sturdy, aluminum worm gearboxes are developed for tight areas, including tough-to-install OEM designs as properly as mobile products. Eccentric reducers are obtainable as compact aluminum or cast iron inline reducers with seal existence rankings from 15HP (aluminum) to 40HP (forged iron). In addition to our regular and modified common products, our engineers will function with you to design and style and build customized answers for multiple travel systems to fit your software needs.
Planetary gearboxes are employed in numerous situations where higher efficiency and substantial reduction ratio are necessary in a modest place. Featuring higher precision and large torque-to-volume ratio, it is ideal for torque improve, deceleration, specific positioning and control of regenerative machinery. To ensure that the selected planetary gearbox is the ideal match for your software, it is essential to take into account parameters this sort of as torque, backlash and gear ratios when deciding on a planetary gearbox.
China wholesaler Lab Twin Screw Extruder Parts Gearbox high quality
Solution Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Characteristics
— Large Velocity
—Triaxiality parallel layout improve B axis bearing capability.
—Challengling CZPT and handy assemply.Increased the value.
—Modular composition style obtain 2 sorts of gearbox torque quality.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our prolonged expression encounter and specialty of twin-screw extruders, SHTDN gearboxes are meticulously designed with leading innovative creating suggestions in the planet for co-orientated CZPT twin-screw extruders, with completely independent Mental House Legal rights.
The gears are created of carburizing steel of large-energy alloy of excellent top quality by carburizing and quenching for teeth, of which all the equipment grinding procedures are concluded by imported equipment grinding equipment. Equipment parameters are optimized and specifically developed for the characteristics of twin screw extruders, lowering stress concentration on root of equipment and bettering equipment surface situations. We have enhanced equipment in10sion of flexural exhaustion, fatigue strength and ratio of vast diameter. We have also adopted the latest developing concept and engineering of heating therapy for the structure of gears, thereby ensured gears from uniformity of precision and strength.
SHTDN Higher Torque Gearbox Knowledge Desk
|
Production Approach
NO.1 Workblank
Select large good quality and hardness of ductile iron materials. |
|
NO.2 Rough Machining
Mang sets of rough machining gear,this sort of as Gantry-sort milling,Radial drill,and so on.Realized the blank condition and the interior gap of rough maching. |
|
NO.three Complete Machining
A lot of sets of finishing products,this sort of as CNC Grinding Equipment,NC Uninteresting Equipment,and many others.More processing of each functioning method,the precision is larger,only you. |
|
NO.four Sturdy assembly and R&D team,the parts will be assembled according to the drawing,action by action audit,by working check following solution concluded.
|
|
NO.5 Gearbox Inspection Higher-stop testing tools and devices,processional inspection staff,the gearbox condition,middle distance,internal hole and into the next method,right after inspection and correct. |
|
NO.six
Shipping and delivery
Just before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be offered). |
Our Service
24-hour Hotline
No issue when and exactly where to get in touch with we can locate our support to you.
|
Pre-income Session
We have 5 sales men and women on the web, and no matter whether you have any issue can be solved by way of online communication,welcome your session. |
Following-product sales Companies
Get items have any inquiries about the solution, can appear for us,we will support you deal with the the 1st time,to your gratification. |
All ZT hold pay at10tion to each step of the information,We are seeking ahead to the forge in advance jointly with you!
|
Packing&Shipping
Packing Information: According to your get quantity packaging,transport wooden boxes,air carton.
Shipping Particulars: 5-40days soon after buy.
one.Rust-evidence oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Particular foam packaging. | five.Packing | six.Sealing |
FAQ
How long does it just take to get my merchandise considering that I paid for them?
—In accordance to yout order amount,we will give you a reasonable delivery day.
Can I get the warranty of 1 12 months for totally free?
—If you want the guarantee,you need to pay for it.If not,do not fear ,we have confidence in our goods.
How is your soon after-sale service?
—You will get our support in time as extended as you discover one thing incorrect about our generates.Believe us,you ought to have the greatest.
How prolonged will your item previous?
—I am sorry that I can not properly solution your issue,which is quite distinct from your operation time,components and materials.
Gearboxes and reducers are enclosed mechanical reduction units frequently utilized in present-day automated management programs to command torque from your motors and achieve other movement-associated responsibilities. A gearbox permits you to improve torque while reducing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the input shaft. This creates a mechanical gain, growing torque. Conversely, your gearbox can be established in reverse, supplying elevated shaft speed and decreased torque. Two frequent transmission configurations are straight and correct angle. Online versions usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Proper-angle designs usually use worm or helical equipment drives, however, hybrid drives are also offered. Gearmotors blend an enclosed gear set with an electric powered motor to increase torque and overall performance whilst lowering pace. Although further friction, inertia, or sharp load alterations for short-term procedure of the actuator can lead to problems, they give a extended functioning lifestyle by stopping overloading. Various gear ratios, speeds and torques are available to assist improve overall performance and lessen potential issues. Browse to uncover the correct gearbox and reducer for your automation venture.
Gearboxes go by many diverse names, including gear drives, speed reducers, gear reducers, speed reducers, and equipment motors. All phrases are used interchangeably when referring to inline gear reducers. Our stock consists of a extensive selection of gear reducers for high velocity, large precision applications with enter speeds up to 4000 RPM.
China best Plastic Extruder Twin Screw High Gearbox factory
Solution Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Characteristics
— Higher Velocity
—Triaxiality parallel layout increase B axis bearing ability.
—Challengling CZPT and convenient assemply.Larger the cost.
—Modular composition design attain 2 varieties of gearbox torque quality.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting newest common ISO1328,the precision of cylindrical gear of spherical involute, and combining our long phrase knowledge and specialty of twin-screw extruders, SHTDN gearboxes are meticulously created with best innovative designing suggestions in the planet for co-orientated CZPT twin-screw extruders, with totally unbiased Intellectual House Legal rights.
The gears are produced of carburizing metal of higher-energy alloy of great quality by carburizing and quenching for enamel, of which all the gear grinding procedures are concluded by imported equipment grinding devices. Equipment parameters are optimized and specially developed for the attributes of twin screw extruders, decreasing pressure concentration on root of gear and strengthening equipment floor problems. We have improved equipment in10sion of flexural fatigue, tiredness energy and ratio of wide diameter. We have also adopted the most current creating idea and engineering of heating treatment method for the composition of gears, thus ensured gears from uniformity of precision and power.
SHTDN Higher Torque Gearbox Data Table
|
Production Method
NO.one Workblank
Select large high quality and hardness of ductile iron material. |
|
NO.2 Rough Machining
Mang sets of tough machining products,this kind of as Gantry-variety milling,Radial drill,and so forth.Recognized the blank condition and the interior hole of rough maching. |
|
NO.three Finish Machining
A lot of sets of ending products,this sort of as CNC Grinding Equipment,NC Uninteresting Device,etc.More processing of every working method,the accuracy is greater,only you. |
|
NO.four Robust assembly and R&D group,the elements will be assembled in accordance to the drawing,action by phase audit,by running test after solution finished.
|
|
NO.5 Gearbox Inspection Large-conclude screening gear and instruments,processional inspection team,the gearbox form,center length,interior gap and into the following procedure,following inspection and right. |
|
NO.six
Supply
Just before leaving the factory,in addition to anti-rust paint,white paint will also be made(coloration variety can also be offered). |
Our Service
24-hour Hotline
No subject when and in which to phone we can locate our services to you.
|
Pre-product sales Consultation
We have 5 revenue men and women on the internet, and no matter whether you have any concern can be solved via on the web communication,welcome your consultation. |
After-revenue Solutions
Acquire products have any concerns about the product, can appear for us,we will aid you deal with the the very first time,to your satisfaction. |
All ZT maintain spend at10tion to each and every stage of the information,We are searching forward to the forge in advance jointly with you!
|
Packing&Supply
Packing Details: According to your buy amount packaging,transport picket bins,air carton.
Delivery Information: 5-40days after get.
one.Rust-evidence oil processing, Prevent rust in transit. |
2.Oiled paper deals, Prevent oil dry. |
3.Bubble wrap bundle, Prevent collosions. |
four.Specific foam packaging. | five.Packing | six.Sealing |
FAQ
How prolonged does it consider to get my merchandise since I paid for them?
—According to yout buy quantity,we will give you a reasonable shipping day.
Can I get the guarantee of 1 12 months for totally free?
—If you need the guarantee,you need to spend for it.If not,do not worry ,we have confidence in our products.
How is your following-sale provider?
—You will get our aid in time as lengthy as you find some thing incorrect about our generates.Feel us,you should have the greatest.
How lengthy will your product final?
—I am sorry that I can not accurately response your concern,which is quite distinct from your procedure time,components and resources.
These compact, lightweight, reduced backlash inline gear reducers had been initially made for encoder programs. They are also ideal for many other drive techniques. Encoder equipment reducers have a extremely low instant of inertia at the shaft input and are rated for input speeds up to 3000 rpm. Two frame measurements are accessible with gear ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
Appropriate angle gearboxes (worm and planetary gears) are sturdy and can be utilized for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial enter speeds, or when equipment motor effectiveness is essential. Contact our technological product sales workers to help determine which transmission resolution is very best for you.
China Best Sales Twin Screw Extruder Parts High Torque Gearbox high quality
Product Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Functions
— Large Velocity
—Triaxiality parallel design and style improve B axis bearing ability.
—Challengling CZPT and convenient assemply.Greater the price.
—Modular composition layout attain 2 varieties of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting newest regular ISO1328,the precision of cylindrical gear of spherical involute, and combining our prolonged expression experience and specialty of twin-screw extruders, SHTDN gearboxes are meticulously developed with leading innovative designing suggestions in the globe for co-orientated CZPT twin-screw extruders, with fully impartial Intellectual Property Legal rights.
The gears are produced of carburizing steel of higher-toughness alloy of good high quality by carburizing and quenching for tooth, of which all the equipment grinding processes are finished by imported equipment grinding devices. Equipment parameters are optimized and specially made for the qualities of twin screw extruders, decreasing anxiety focus on root of gear and bettering gear surface problems. We have improved gear in10sion of flexural exhaustion, fatigue toughness and ratio of extensive diameter. We have also adopted the most current developing concept and technologies of heating therapy for the composition of gears, thereby ensured gears from uniformity of precision and toughness.
SHTDN Substantial Torque Gearbox Information Desk
|
Creation Approach
NO.1 Workblank
Select large top quality and hardness of ductile iron substance. |
|
NO.two Tough Machining
Mang sets of rough machining tools,these kinds of as Gantry-type milling,Radial drill,and so on.Understood the blank form and the inner hole of tough maching. |
|
NO.3 Finish Machining
Numerous sets of ending equipment,these kinds of as CNC Grinding Equipment,NC Unexciting Equipment,etc.Even more processing of each functioning treatment,the accuracy is larger,only you. |
|
NO.four Powerful assembly and R&D crew,the components will be assembled according to the drawing,action by step audit,by operating examination following solution finished.
|
|
NO.five Gearbox Inspection Higher-finish tests equipment and instruments,processional inspection team,the gearbox form,heart distance,internal hole and into the next treatment,after inspection and appropriate. |
|
NO.6
Delivery
Before leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be made(coloration number can also be provided). |
Our Provider
24-hour Hotline
No issue when and in which to get in touch with we can discover our service to you.
|
Pre-income Session
We have 5 product sales individuals on-line, and whether or not you have any question can be solved by way of on-line interaction,welcome your session. |
Following-income Solutions
Receive merchandise have any concerns about the solution, can appear for us,we will help you deal with the the initial time,to your gratification. |
All ZT preserve spend at10tion to every single step of the specifics,We are looking forward to the forge in advance jointly with you!
|
Packing&Delivery
Packing Details: According to your purchase amount packaging,delivery wood containers,air carton.
Supply Specifics: 5-40days soon after purchase.
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper deals, Prevent oil dry. |
three.Bubble wrap bundle, Prevent collosions. |
4.Special foam packaging. | five.Packing | six.Sealing |
FAQ
How prolonged does it consider to get my goods because I paid for them?
—According to yout purchase quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 12 months for free of charge?
—If you need the warranty,you should pay out for it.If not,do not fret ,we have self-assurance in our merchandise.
How is your soon after-sale support?
—You will get our help in time as prolonged as you find some thing mistaken about our creates.Think us,you should have the ideal.
How extended will your item final?
—I am sorry that I can not correctly response your concern,which is very different from your operation time,components and supplies.
Planetary gearboxes are employed in a variety of instances the place substantial performance and substantial reduction ratio are needed in a tiny area. That includes higher precision and large torque-to-volume ratio, it is ideal for torque enhance, deceleration, exact positioning and handle of regenerative equipment. To make sure that the selected planetary gearbox is the ideal suit for your application, it is essential to contemplate parameters this sort of as torque, backlash and equipment ratios when selecting a planetary gearbox.
Equipment reducers are also referred to as reducers. Mechanical accessories, by possibly of these two names, are developed to reduce the energy transferred amongst the motor and the device among the rotational speeds (revolutions for every moment). The reducer successfully minimizes the rotational velocity made by the motor, thus managing the velocity at which the equipment runs and escalating the torque produced by the motor. Multiplying the torque created by the motor increases the machine’s offered electricity – a procedure recognized as “mechanical dominance”. In a bigger context, equipment reducers are basically tools employed to increase the effectiveness of tools procedure.
China shop Plastic Machines Twin Screw Extruder Shtd High Torque Gearbox factory
Item Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Functions
— Large Velocity
—Triaxiality parallel design and style improve B axis bearing potential.
—Challengling CZPT and handy assemply.Greater the cost.
—Modular framework design achieve 2 types of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest regular ISO1328,the precision of cylindrical equipment of spherical involute, and combining our prolonged phrase experience and specialty of twin-screw extruders, SHTDN gearboxes are meticulously created with prime innovative creating tips in the globe for co-oriented CZPT twin-screw extruders, with fully independent Mental House Rights.
The gears are created of carburizing steel of high-power alloy of great good quality by carburizing and quenching for enamel, of which all the equipment grinding procedures are concluded by imported gear grinding devices. Gear parameters are optimized and specifically developed for the characteristics of twin screw extruders, reducing stress focus on root of gear and improving gear area situations. We have improved equipment in10sion of flexural exhaustion, exhaustion energy and ratio of vast diameter. We have also adopted the newest creating notion and engineering of heating therapy for the structure of gears, therefore ensured gears from uniformity of precision and strength.
SHTDN Large Torque Gearbox Information Desk
|
Production Approach
NO.one Workblank
Select large high quality and hardness of ductile iron content. |
|
NO.2 Tough Machining
Mang sets of rough machining products,this sort of as Gantry-kind milling,Radial drill,etc.Understood the blank condition and the interior gap of rough maching. |
|
NO.three Finish Machining
Several sets of finishing products,this sort of as CNC Grinding Equipment,NC Dull Equipment,and many others.More processing of each and every functioning procedure,the precision is greater,only you. |
|
NO.4 Robust assembly and R&D staff,the elements will be assembled in accordance to the drawing,action by action audit,by operating test right after item completed.
|
|
NO.5 Gearbox Inspection Substantial-end testing equipment and devices,processional inspection staff,the gearbox form,center length,interior hole and into the following method,after inspection and correct. |
|
NO.six
Supply
Just before leaving the manufacturing unit,in addition to anti-rust paint,white paint will also be produced(coloration number can also be provided). |
Our Provider
24-hour Hotline
No issue when and the place to contact we can uncover our support to you.
|
Pre-product sales Session
We have 5 revenue individuals on the internet, and whether or not you have any query can be solved by means of on-line interaction,welcome your session. |
Soon after-revenue Solutions
Acquire goods have any concerns about the product, can search for us,we will support you offer with the the first time,to your pleasure. |
All ZT hold shell out at10tion to every action of the information,We are searching ahead to the forge in advance jointly with you!
|
Packing&Shipping
Packing Specifics: According to your order amount packaging,shipping wooden packing containers,air carton.
Supply Details: 5-40days following get.
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
three.Bubble wrap package deal, Prevent collosions. |
four.Specific foam packaging. | five.Packing | six.Sealing |
FAQ
How lengthy does it get to get my items because I paid for them?
—In accordance to yout buy amount,we will give you a reasonable shipping and delivery day.
Can I get the guarantee of 1 12 months for free of charge?
—If you need the guarantee,you should shell out for it.If not,do not fear ,we have self confidence in our goods.
How is your soon after-sale support?
—You will get our assist in time as prolonged as you discover something improper about our produces.Feel us,you ought to have the very best.
How lengthy will your product very last?
—I am sorry that I can not accurately reply your query,which is very distinct from your operation time,components and resources.
Beneath is a listing of our at the moment obtainable industrial gearboxes. If you can’t discover what you are seeking for, please contact the manufacturing unit for far more options. At EP, we are constantly creating new items and retrofitting outdated ones to fulfill buyer specifications.
Gearboxes and reducers are enclosed mechanical reduction devices generally employed in today’s automatic handle systems to command torque from your motors and accomplish other movement-connected duties. A gearbox makes it possible for you to enhance torque whilst reducing the pace of your primary mover output shaft. The output shaft of the gearbox rotates at a slower speed than the input shaft. This creates a mechanical edge, increasing torque. Conversely, your gearbox can be established in reverse, supplying improved shaft velocity and diminished torque. Two widespread transmission configurations are straight and appropriate angle. On-line designs typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Proper-angle styles typically use worm or helical equipment drives, nonetheless, hybrid drives are also available. Gearmotors combine an enclosed equipment set with an electric powered motor to improve torque and performance even though reducing velocity. Although further friction, inertia, or sharp load modifications for quick-phrase operation of the actuator can cause troubles, they offer a lengthy running existence by stopping overloading. Different equipment ratios, speeds and torques are accessible to aid optimize overall performance and decrease likely troubles. Browse to uncover the correct gearbox and reducer for your automation project.
China manufacturer Small Extruder Parts Twin Screw High Torque Gearbox Free Design Custom
Merchandise Description
SHTDN Twin Screw Extruder Gearbox
Twin Screw Gearbox Functions
— Higher Pace
—Triaxiality parallel style improve B axis bearing capacity.
—Challengling CZPT and practical assemply.Higher the price.
—Modular framework style accomplish 2 varieties of gearbox torque quality.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting newest regular ISO1328,the precision of cylindrical gear of spherical involute, and combining our extended phrase knowledge and specialty of twin-screw extruders, SHTDN gearboxes are meticulously made with leading advanced developing concepts in the world for co-orientated CZPT twin-screw extruders, with fully impartial Mental Property Legal rights.
The gears are created of carburizing metal of high-strength alloy of excellent quality by carburizing and quenching for enamel, of which all the gear grinding procedures are finished by imported equipment grinding devices. Equipment parameters are optimized and specifically made for the qualities of twin screw extruders, reducing pressure focus on root of equipment and enhancing equipment floor problems. We have enhanced gear in10sion of flexural tiredness, fatigue strength and ratio of extensive diameter. We have also adopted the newest creating thought and technologies of heating treatment method for the composition of gears, thus ensured gears from uniformity of precision and toughness.
SHTDN Higher Torque Gearbox Information Table
|
Production Approach
NO.one Workblank
Choose large good quality and hardness of ductile iron materials. |
|
NO.2 Rough Machining
Mang sets of rough machining equipment,these kinds of as Gantry-sort milling,Radial drill,and many others.Understood the blank shape and the internal gap of rough maching. |
|
NO.3 Complete Machining
Many sets of ending products,these kinds of as CNC Grinding Device,NC Boring Device,and so forth.Additional processing of each functioning treatment,the accuracy is increased,only you. |
|
NO.4 Strong assembly and R&D group,the elements will be assembled according to the drawing,action by phase audit,by running take a look at soon after item completed.
|
|
NO.5 Gearbox Inspection High-end testing tools and instruments,processional inspection group,the gearbox condition,middle distance,internal gap and into the subsequent treatment,soon after inspection and proper. |
|
NO.6
Shipping and delivery
Just before leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be produced(coloration quantity can also be supplied). |
Our Support
24-hour Hotline
No matter when and where to contact we can locate our support to you.
|
Pre-revenue Session
We have 5 revenue men and women on-line, and whether or not you have any concern can be solved by means of online communication,welcome your session. |
After-income Providers
Obtain products have any queries about the product, can appear for us,we will help you deal with the the very first time,to your satisfaction. |
All ZT hold spend at10tion to each and every stage of the details,We are hunting ahead to the forge forward together with you!
|
Packing&Supply
Packing Information: According to your order amount packaging,shipping wood containers,air carton.
Shipping Details: 5-40days soon after get.
one.Rust-evidence oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
three.Bubble wrap package deal, Prevent collosions. |
4.Unique foam packaging. | 5.Packing | 6.Sealing |
FAQ
How extended does it get to get my merchandise because I paid for them?
—According to yout get amount,we will give you a reasonable delivery day.
Can I get the warranty of 1 calendar year for totally free?
—If you need the guarantee,you must pay out for it.If not,do not fret ,we have self confidence in our items.
How is your right after-sale services?
—You will get our aid in time as prolonged as you find anything improper about our generates.Think us,you ought to have the best.
How prolonged will your solution very last?
—I am sorry that I can not properly solution your issue,which is really various from your procedure time,resources and resources.
Gearboxes can be used in numerous fields of thorough processing, agriculture, chemical processing, oil and gasoline, electrical power transmission and distribution systems, logistics, warehousing and other industries. Gear reducers are typically used exactly where larger torque and/or reduce rotational speeds are needed, or if electrical power wants to be transmitted at alternating angles, these kinds of as in proper-angle motors. It can also adjust the route of rotation, as properly as clockwise and counterclockwise. EP provides a comprehensive variety of gear reducers with correct angle worms and higher efficiency options. Electric powered Equipment Aluminum products are a light-weight and resilient substitute to present-day solid iron and metal designs and can be stocked or personalized produced to your exact specs. EP gearboxes are lightweight and resilient, aluminum worm gearboxes are made for limited areas, such as difficult-to-set up OEM types as well as cell tools. Eccentric reducers are obtainable as compact aluminum or forged iron inline reducers with seal lifestyle scores from 15HP (aluminum) to 40HP (forged iron). In addition to our common and modified regular merchandise, our engineers will operate with you to style and create personalized answers for several generate systems to match your application demands.
Gearboxes are mechanical products that help travel techniques keep ideal speed and torque for apps. Also recognized as gearboxes and gear drives, they lessen the rotational speed of the input shaft by a particular percentage and boost the electricity sent to the output shaft by the very same share. Ratio multipliers improve the deceleration and torque provided by the reducer by a specific ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are accessories employed with the reducer. They are generally employed in purposes exactly where the reducer is not right related to the travel mechanism.
China Free Design Custom Parallel Small Gearbox Lab Twin Screw Plastic Granules Extruder OEM
Product Description
High Torque Gearbox For PET Extruder Machine
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting most recent normal ISO1328,the precision of cylindrical gear of spherical involute, and combining our long time period knowledge and specialty of twin screw extruder, SHTDN gearboxes are meticulously created with leading superior creating ideas in the globe for co-oriented CZPT twin screw extruder, with totally unbiased Mental House Legal rights.
The gears are created of carburizing steel of substantial-power alloy of excellent high quality by carburizing and quenching for tooth, of which all the equipment grinding processes are concluded by imported equipment grinding equipment. Equipment parameters are optimized and specifically created for the attributes of twin screw extruder, reducing stress focus on root of equipment and improving gear surface area conditions. We have enhanced equipment in10sion of flexural fatigue, exhaustion toughness and ratio of extensive diameter. We have also adopted the newest developing thought and technology of heating treatment method for the framework of gears, therefore ensured gears from uniformity of precision and strength.
Characteristics:
—-Double generate style enables the B axis to be pushed by 2 gears CZPT increasing the tooth width.
—-Optimum structure and sophisticated assembly lead to the price increase.
—-All bearings are sourced from worldwide acknowledged brand names,so output torque is a lot more stable.
—Streamlined design,the end of gearbox include can be opened,easy to install and substitute.
SHTDN Twin Screw Extruder Gearbox Parameters
SHTDN Gearbox Electricity&Torque Table | ||||||||
Model | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
SHTD20N | 18 | <13 | — | — | — | seven.5kw | 11kw | — |
SHTD25N | 22 | <13 | — | — | 11kw | 15kw | eighteen.5kw | 22kw |
SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
SHTD35N | 30 | <13 | eighteen.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
SHTD50N | forty two | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD52N | 43 | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
SHTD58N | forty eight | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
SHTD75N | sixty | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
SHTD85N | sixty seven.eight | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
SHTD95N | seventy eight | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
SHTD110N | ninety two | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
SHTD125N | one hundred | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
SHTD135N | 110 | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
SHTD150N | a hundred and twenty | <13 | 1320kw | 1750kw | — | — | — | — |
Generation Procedure
NO.one Workblank
Decide on high good quality and hardness of ductile iron content. |
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NO.2 Tough Machining
Mang sets of tough machining products,this kind of as Gantry-kind milling,Radial drill,and so forth.Understood the blank shape and the interior hole of tough maching. |
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NO.three Complete Machining
A lot of sets of ending products,these kinds of as CNC Grinding Equipment,NC Dull Device,and so forth.Additional processing of each and every working treatment,the accuracy is larger,only you. |
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NO.4 Sturdy assembly and R&D team,the areas will be assembled in accordance to the drawing,stage by phase audit,by operating check right after solution concluded.
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NO.five Gearbox Inspection High-conclude screening tools and instruments,processional inspection team,the gearbox condition,middle distance,inner hole and into the following procedure,after inspection and appropriate. |
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NO.6
Delivery
Prior to leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be produced(coloration quantity can also be offered). |
FAQ
How long does it consider to get my merchandise since I paid out for them?
—According to yout purchase amount,we will give you a realistic shipping day.
Can I get the warranty of 1 year for free of charge?
—If you require the guarantee,you should pay for it.If not,do not be concerned ,we have self-confidence in our goods.
How is your following-sale services?
—You will get our support in time as extended as you discover something mistaken about our creates.Believe us,you are worthy of the best.
How prolonged will your solution last?
—I am sorry that I can not precisely response your issue,which is fairly various from your procedure time,resources and supplies.
Gearboxes can be used in numerous fields of comprehensive processing, agriculture, chemical processing, oil and gasoline, power transmission and distribution systems, logistics, warehousing and other industries. Gear reducers are generally employed the place higher torque and/or lower rotational speeds are essential, or if electricity requirements to be transmitted at alternating angles, this sort of as in right-angle motors. It can also alter the path of rotation, as effectively as clockwise and counterclockwise. EP offers a complete selection of gear reducers with proper angle worms and substantial performance alternatives. Electrical Equipment Aluminum merchandise are a lightweight and sturdy substitute to today’s cast iron and steel versions and can be stocked or custom produced to your precise requirements. EP gearboxes are light-weight and tough, aluminum worm gearboxes are created for restricted areas, which includes challenging-to-put in OEM designs as well as cell products. Eccentric reducers are accessible as compact aluminum or solid iron inline reducers with seal daily life scores from 15HP (aluminum) to 40HP (cast iron). In addition to our common and modified normal products, our engineers will work with you to design and style and construct personalized remedies for multiple generate systems to go well with your software demands.
We are knowledgeable transmission sellers and offer you a vast range of transmissions, an crucial element of many travel systems. Gearboxes can be used to minimize or increase velocity, improve torque, reverse or change the route of a drive shaft. Gearboxes are also recognized as equipment drives, velocity reducers, equipment motors, velocity reducers and gear reducers.