Product Description
Product Description
Product Description
-K Series Helical Bevel Gearbox
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
Product Parameters
1. Technical data
Size | 38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
Structure | K KA KF KAF KAZ KAT KAB | |||||||||||
Input power rating(kw) | 0.18~3 | 0.18~3 | 0.18~5.5 | 0.18~5.5 | 0.37~11 | 0.75~22 | 1.3~30 | 3~45 | 7.5~90 | 11~160 | 11~200 | 18.5~200 |
Ratio | 5.36~ 106.38 |
5.81~ 131.87 |
6.57~ 145.15 |
7.14~4 4.79 |
7.22~ 192.18 |
7.19~ 197.27 |
8.95~ 175.47 |
8.74~ 141.93 |
8.68~ 146.07 |
12.66~ 150.03 |
17.35~ 164.44 |
17.97~ 178.37 |
Maximum Torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
Weight | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
2: Design option
K series gear units are available in the following designs | |
KAZ..Y.. | Short-flange-mounted helical-bevel gear units with hollow shaft |
K…Y… | Foot-mounted helical-bevel gear units with CZPT shaft |
KAT…Y… | Torque-arm-mounted helical-bevel gear units with hollow shaft |
KAB…Y… | Foot-mounted helical-bevel gear units with hollow shaft |
K(KF,KA,KAF,KAB,KAZ)S… | Shaft input helical-bevel gear units |
KA…Y… | Helical-bevel gear units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)R..Y… | Combinatorial helical-bevel gear units |
KF…Y… | Flange-mounted helical-bevel gear units with CZPT shaft |
KA(K, KF ,KAF ,KAZ)S…R… | Shaft input combinatorial helical-bevel gear units |
KAF…Y… | Flange-mounted helical-bevel gear units with hollow shaft |
KA(K, KF ,KAF, KAB ,KAZ)…Y… | When equipping the user’s motor or the special 1 ,the flange is required to be connected |
Materials Data Sheet
Housing material |
Grey Cast iron |
Housing hardness |
HBS163~255 |
Gear material |
20CrMnTi alloy steel |
Surface hardness of gears |
HRC58°~62 ° |
Gear core hardness |
HRC33~48 |
Input / Output shaft material |
40Cr alloy steel |
Input / Output shaft hardness |
HRC32~36 |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, normalizing, etc. |
Efficiency |
94%~96% (depends on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheJiang or other brands requested |
Detailed Photos
Our process of production
Our product line
Company Profile
Company Profile
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂
Application: | Motor, Machinery, Marine, Agricultural Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
|
|
---|
Advantages and disadvantages of worm gear reducer gearbox
If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
Hollow shaft worm gear reducer gearbox
Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.
Multi-head worm gear reducer gearbox
The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
Hypoid Gear Set
Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.
Hypoid gear motor
A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.
R series worm gear reducer gearbox
R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
AGKNX Electric Worm Gear reducer gearbox
AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
editor by CX 2023-06-13
China supplier Assembly Reduction Gear Reducer Motor Drive Wheel Right Angle Stainless Steel Self Locking Helical Application Small NEMA Winch Worm Gearbox Manufacturer Best Sales
Merchandise Description
assembly reduction equipment reducer motor travel wheel right angle stainless metal self locking helical application modest nema winch worm gearbox manufacturer
Gearboxes are mechanical devices that assist push systems preserve ideal pace and torque for apps. Also known as gearboxes and gear drives, they minimize the rotational velocity of the enter shaft by a specific percentage and boost the energy shipped to the output shaft by the identical proportion. Ratio multipliers enhance the deceleration and torque offered by the reducer by a particular ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are equipment utilised with the reducer. They are usually employed in programs exactly where the reducer is not immediately linked to the travel system.
Gearboxes go by a lot of various names, including equipment drives, pace reducers, equipment reducers, velocity reducers, and equipment motors. All terms are utilised interchangeably when referring to inline equipment reducers. Our inventory consists of a extensive range of gear reducers for large pace, substantial precision applications with enter speeds up to 4000 RPM.
China wholesaler Small Worm Gear Reducer Wheel Drive Winch Box Best Assembly Right Angle Stainless Steel Gearbox Interchange Transmission Parts Industrial Small Worm Reducer Best Sales
Product Description
Small Worm Equipment Reducer Wheel Push Winch Box Ideal Assembly Appropriate Angle Stainless Metal Gearbox Interchange Transmission Elements Industrial Tiny Worm Reducer
Gearboxes are mechanical products that assist push programs sustain ideal speed and torque for applications. Also known as gearboxes and equipment drives, they reduce the rotational velocity of the input shaft by a certain percentage and improve the electricity delivered to the output shaft by the same percentage. Ratio multipliers increase the deceleration and torque supplied by the reducer by a particular ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are components utilised with the reducer. They are normally utilized in programs the place the reducer is not immediately linked to the push system.
China best Helical Motor Gear Winch Drive Reducer Agricultural Transmission Variable Industrial Custom Assembly Stainless Steel Worm Speed Reduction Gearbox Best Sales
Merchandise Description
Helical Motor gear winch drive reducer Agricultural Transmission Variable Industrial Custom made assembly stainless steel worm speed reduction Gearbox
Gearboxes can be utilised in different fields of comprehensive processing, agriculture, chemical processing, oil and gas, power transmission and distribution techniques, logistics, warehousing and other industries. Equipment reducers are normally employed where larger torque and/or decrease rotational speeds are needed, or if electrical power wants to be transmitted at alternating angles, these kinds of as in correct-angle motors. It can also adjust the direction of rotation, as well as clockwise and counterclockwise. EP provides a complete range of equipment reducers with right angle worms and high performance choices. Electrical Equipment Aluminum items are a light-weight and durable different to today’s forged iron and metal models and can be stocked or custom made created to your specific requirements. EP gearboxes are lightweight and durable, aluminum worm gearboxes are developed for tight spaces, such as challenging-to-install OEM styles as properly as cellular equipment. Eccentric reducers are accessible as compact aluminum or solid iron inline reducers with seal life rankings from 15HP (aluminum) to 40HP (cast iron). In addition to our regular and modified regular goods, our engineers will work with you to design and build personalized solutions for multiple travel systems to fit your software requirements.
China Professional Assembly Reduction Gear Reducer Motor Drive Wheel Right Angle Stainless Steel Self Locking Helical Application Small NEMA Winch Worm Gearbox Manufacturer supplier
Product Description
assembly reduction equipment reducer motor push wheel correct angle stainless metal self locking helical application little nema winch worm gearbox manufacturer
The time period “gearbox” is employed to refer to any system that connects a motor to a machine and is composed of a sequence of gears, also acknowledged as a gear established. It receives the major enter speed from the motor and alterations it to a various output speed using its gears. Diverse kinds and combinations of gears provide distinct needs. The types of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency efficiency of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the input resource to the speed of the output resource