Product Description
Why Choose Us
Product Details
|
Type |
Worm Gear Speed Reducer/ gearbox |
|
Model |
WMRV 25/30/40/50/63/75/90/110/130/150/185 |
|
Ratio |
7.5,10,15,20,25,30,40,50,60,80,100. |
|
Color |
Blue(RAL5571)/Silver grey (K9149) Or On Customer Request |
|
Material |
Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185) |
|
Worm wheel: Aluminum Bronze or Tin Bronze |
|
| Worm shaft: 20CrMn Ti | |
|
Output Shaft: steel-45# |
|
|
Packing |
Carton, Honey Comb Carton, Wooden Case with wooden pallet |
| Warranty | 1 Year |
| Input Power | 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
| Usages | Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass. |
| IEC Flange | IEC standard flange or on customer request |
| Lubricant | Synthetic oil or worm gear oil |
Company Profile
Exhibition
Customized Service
Certificate&Honor
Customer Comments
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Worm |
| Step: | Double-Step |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can a Worm Gearbox Be Used in Heavy-Duty Machinery?
Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:
- High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
- Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
- Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
- Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
- Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.
However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.
Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
How to Select the Right Worm Gearbox for Your Application
Selecting the right worm gearbox for your application involves careful consideration of various factors:
- Load Requirements: Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.
- Speed Reduction: Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.
- Efficiency: Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.
- Space Constraints: Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.
- Mounting Options: Determine the mounting orientation and configuration that best suits your application.
- Operating Environment: Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.
- Backlash: Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.
- Self-Locking: If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.
- Maintenance: Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.
- Cost: Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.
Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.
editor by CX 2023-11-14
China Free Design Custom 90 Degree Gearbox Low-Noise Best Price Transmission Version Gear Transmission Auto Parts Machine Box DC Motor Worm Planetary Motor Reductor Gearbox supplier
Solution Description
ninety degree gearbox Low-noise CZPT edition gear box dc motor worm planetary motoreductor transmission vehicle parts machine gearbox
We have produced and exported the Motovario-like speed transmission gearbx for many years,ready to provide to all the customers with matureproducts in aggressive charges and cost-free specialized assist all the time.
Features
- Broad transmission fee, sturdy output torque
- Framework: base-mounted, enter shaft, input flange, further solitary or double output shafts
- Compact mechanical composition, light w8, small quantity
- Excellent temperature change resistance
- Smooth operation with lower sound or vibration
- Straightforward mounting, free linking, large performance
- Wide range of application to the perform circulation devices,like conveyor belts,driven by motors or other engines,with specifications to slow the pace
Simple data
| Product | RV571 030 040 050 063 075 090 110 130 one hundred fifty |
| One device variations |
NMRV – equipped for motor flanged coupling, NRV – with input shaft, NMRV-E motor flanged CZPT with worm ex10sion shaft, NRV-E with double ex10sion worm shaft,
|
| Sequence of products |
|
| Single device reduction ratio | 1:5 7.5 10 fifteen 20 25 thirty 40 50 60 eighty a hundred |
| Output torque | 2.6—1195N.M |
| Power | 0.06—-15KW |
| Following-sale support | Free comp1nts or comprehensive models will be supplied to replace the destroyed 1s of good quality troubles during ensure period,free of charge technological assistance all the time. |
Planetary gearboxes are employed in a variety of situations the place substantial performance and high reduction ratio are essential in a tiny space. That includes higher precision and large torque-to-quantity ratio, it is ideal for torque improve, deceleration, precise positioning and management of regenerative equipment. To ensure that the picked planetary gearbox is the best match for your software, it is crucial to contemplate parameters this kind of as torque, backlash and gear ratios when picking a planetary gearbox.
Gearboxes and reducers are enclosed mechanical reduction units frequently utilised in present-day automated control programs to command torque from your motors and accomplish other movement-related tasks. A gearbox allows you to increase torque whilst minimizing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the enter shaft. This produces a mechanical edge, escalating torque. Conversely, your gearbox can be established in reverse, offering elevated shaft speed and reduced torque. Two widespread transmission configurations are straight and correct angle. Online types usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Appropriate-angle styles normally use worm or helical equipment drives, even so, hybrid drives are also offered. Gearmotors combine an enclosed equipment established with an electric motor to enhance torque and overall performance although minimizing velocity. Even though further friction, inertia, or sharp load modifications for limited-term operation of the actuator can trigger difficulties, they give a prolonged operating daily life by preventing overloading. Numerous gear ratios, speeds and torques are offered to assist optimize overall performance and reduce prospective problems. Search to find the appropriate gearbox and reducer for your automation venture.
