Product Description
|
Product Name |
New design Helical-hypoid gear units KM series gearbox Speed Reducer Motor Reducer |
|
Series |
helical gearbox |
|
Application |
Power Tranmission |
|
Bearing |
China Top brand HRB,LYC,ZWZ or other brands requested, NSK….. |
|
Used |
industry machinery |
Km Series Aluminium Alloy 7.5~300 Ratio 90 Degree Hypoid Gear Motor Vertical Hypoid Reduction Gearbox with Electric Motor
Product Parameters
|
Applicable Industries |
Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory |
|
Gearing Arrangement |
Hypoid |
|
Output Torque |
100~500NM |
|
Input Speed |
1400rpm |
|
Output Speed |
5~187 |
|
Place of Origin |
China |
|
Brand Name |
HUAKE |
|
Product name |
Hypoid gear reducer |
|
Color |
Blue |
|
Ratio |
5-400 |
|
Certificate |
ISO9001 CCC CE |
Company Profile
Certifications
Packaging & Shipping
FAQ
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
Calculating Gear Ratio in a Worm Reducer
The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:
Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft
For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.
It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.
When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.
Energy Efficiency of a Worm Gearbox: What to Expect
The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:
- Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
- Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
- Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
- Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
- Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.
When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.
Advantages of Using a Worm Reducer in Mechanical Systems
Worm reducers offer several advantages that make them suitable for various mechanical systems:
- High Gear Reduction Ratio: Worm gearboxes provide significant speed reduction, making them ideal for applications that require a high gear reduction ratio without the need for multiple gears.
- Compact Design: Worm reducers have a compact and space-saving design, allowing them to be used in applications with limited space.
- Self-Locking: Worm gearboxes exhibit self-locking properties, which means that the worm screw can prevent the worm wheel from reversing its motion. This is beneficial for applications where the gearbox needs to hold a load in place without external braking mechanisms.
- Smooth and Quiet Operation: Worm gearboxes operate with a sliding motion between the teeth, resulting in smoother and quieter operation compared to some other types of gearboxes.
- High Torque Transmission: Worm gearboxes can transmit high torque levels, making them suitable for applications that require powerful torque output.
- Heat Dissipation: The sliding action between the worm screw and the worm wheel contributes to heat dissipation, which can be advantageous in applications that generate heat during operation.
- Stable Performance: Worm reducers offer stable and reliable performance, making them suitable for continuous operation in various industrial and mechanical systems.
Despite these advantages, it’s important to note that worm gearboxes also have limitations, such as lower efficiency compared to other gear types due to the sliding motion and potential for higher heat generation. Therefore, selecting the appropriate type of gearbox depends on the specific requirements and constraints of the application.
editor by CX 2023-10-21
China supplier Aluminum Housing Worm Speed Reduction Right Angle Gearbox High Torque Standard
Item Description
Aluminum Housing Worm Velocity Reduction Proper Angle Gearbox Large Torque
Features:
1. Light-weight in w8 and non-rusting
two. Smooth in operating, can work a extended time in dreadful problems
three. Higher performance, minimal sound
four. Excellent-looking in appearance, sturdy in service daily life, and tiny in volume
Product photograph:
Specification for worm gearbox:
| Model | 571 ~ a hundred and fifty |
| Energy | .06kw ~ 15kw |
| Enter pace | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/a hundred |
| Input motor | AC (1 period or 3 section) / DC / BLDC / Stepper / Servo |
| Output shaft | Solid shaft / Hollow shaft / Output flange… |
| Dimension normal | Metric measurement / Inch size |
| Materials of housing | die-cast aluminum / Solid iron / Stainless steel |
| Components | Flange / Solid shaft / Torque arm / Go over … |
FAQ
Q: Can you make the gearbox with customization?
A: Indeed, we can personalize for every your request, like flange, shaft, configuration, materials, and many others.
Q: Do you offer samples?
A: Indeed. The sample is accessible for testing.
Q: What is your MOQ?
A: It is 10pcs for the starting of our organization.
Q: What’s your direct time?
A: Normal merchandise require 5-30days, a bit more time for custom-made merchandise.
Q: Do you supply technical assistance?
A: Yes. Our firm have layout and development crew, we can provide specialized support if you
need to have.
Q: How to ship to us?
A: It is offered by air, or by sea, or by train.
Q: How to pay out the m1y?
A: T/T and L/C are favored, with a different forex, which includes USD, EUR, RMB, and so forth.
Q: How can I know the product is suited for me?
A: >1ST confirm drawing and specification >2nd take a look at sample >3rd start mass creation.
Q: Can I occur to your business to pay a visit to?
A: Yes, you are welcome to pay a visit to us at any time.
Q: How shall we speak to you?
A: You can send an inquiry directly, and we will answer in 24 hrs.
These compact, lightweight, lower backlash inline gear reducers ended up at first created for encoder programs. They are also appropriate for a lot of other push systems. Encoder equipment reducers have a extremely lower moment of inertia at the shaft input and are rated for enter speeds up to 3000 rpm. Two body dimensions are offered with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are offered from inventory.
We are seasoned transmission sellers and offer you a broad assortment of transmissions, an important component of several push techniques. Gearboxes can be utilised to lessen or increase speed, increase torque, reverse or adjust the route of a travel shaft. Gearboxes are also identified as equipment drives, speed reducers, gear motors, speed reducers and gear reducers.
China high quality High Quality Nmrv Right Angle Speed Reducer Worm Gearbox near me shop
Item Description
Higher-High quality Nmrv Proper Angle Speed Reducer Worm Gearbox
Characteristics:
one. Light in w8 and non-rusting
two. Sleek in working, can operate extended time in dreadful situations
three. Substantial efficiency, reduced sound
four. Very good-searching in physical appearance, durable in support lifestyle and modest in volume
Product picture:
Specification for worm gearbox:
| Product | 571 ~ one hundred fifty |
| Electrical power | .06kw ~ 15kw |
| Input velocity | 750rpm ~ 2000rpm |
| Reduction ratio | one/5 ~ 1/one hundred |
| Input motor | AC (1 period or 3 period) / DC / BLDC / Stepper / Servo |
| Output shaft | Sound shaft / Hollow shaft / Output flange… |
| Dimension standard | Metric dimensions / Inch dimension |
| Material of housing | die-forged aluminum / Solid iron / Stainless metal |
| Components | Flange / Solid shaft / Torque arm / Protect … |
FAQ
Q: Can you make the gearbox with customization?
A: Of course, we can customize per your request, like flange, shaft, configuration, substance, etc.
Q: Do you give samples?
A: Indeed. The sample is offered for screening.
Q: What is your MOQ?
A: It is 10pcs for the commencing of our enterprise.
Q: What is your lead time?
A: Standard product require 5-30days, a bit lengthier for personalized products.
Q: Do you offer engineering assistance?
A: Of course. Our business have design and style and growth team, we can give technology help if you
want.
Q: How to ship to us?
A: It is accessible by air, or by sea, or by train.
Q: How to shell out the m1y?
A: T/T and L/C are chosen, with a different currency, which includes USD, EUR, RMB, and so on.
Q: How can I know the item is suited for me?
A: >1ST confirm drawing and specification >2nd take a look at sample >3rd commence mass generation.
Q: Can I come to your firm to check out?
A: Yes, you are welcome to pay a visit to us at any time.
Q: How shall we make contact with you?
A: You can send out an inquiry directly, and we will respond inside 24 hours.
The expression “gearbox” is utilized to refer to any device that connects a motor to a equipment and consists of a sequence of gears, also recognized as a equipment established. It gets the primary input velocity from the motor and modifications it to a diverse output pace making use of its gears. Diverse types and combos of gears serve distinct reasons. The sorts of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The overall performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the enter supply to the pace of the output resource
Planetary gearboxes are utilised in a variety of instances exactly where high efficiency and large reduction ratio are essential in a small area. Showcasing high precision and higher torque-to-quantity ratio, it is ideal for torque boost, deceleration, exact positioning and management of regenerative machinery. To make certain that the picked planetary gearbox is the best in shape for your software, it is important to consider parameters this kind of as torque, backlash and gear ratios when choosing a planetary gearbox.
China Free Design Custom Low Noise & High Speed T Series Small Right Angle 90 Degree Gearbox Spiral CZPT Gearbox Free Design Custom
Solution Description
Specifications:
1. T series sprial bevel gear reducer with a variety of kinds are standardized
two. all ratio of 1:1,1.5:twelve:12.5:thirteen:14:1and 5:1 are genuine 1s,
three. regular efficiency is ninety eight%.
Advantage:
Self-locking potential
Can be pushed directly by motor or other power or guide
Can be custom-made according user’s desire
Compact configuration, tiny size, lightw8
Convenient set up, adaptable operation
Higher dependability and security
Lengthy service lifestyle
A lot more connection type etc.
Planetary gearboxes are used in numerous situations in which large efficiency and substantial reduction ratio are needed in a small place. That includes large precision and higher torque-to-volume ratio, it is perfect for torque boost, deceleration, exact positioning and manage of regenerative machinery. To ensure that the selected planetary gearbox is the very best match for your application, it is critical to think about parameters this sort of as torque, backlash and equipment ratios when choosing a planetary gearbox.
Right angle gearboxes (worm and planetary gears) are strong and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with higher input speeds, or when gear motor efficiency is essential. Contact our technological revenue workers to support establish which transmission solution is ideal for you.
China wholesaler Low Noise & High Speed T Series Small Right Angle 90 Degree Gearbox Spiral CZPT Gearbox factory
Product Description
Specifications:
1. T sequence sprial bevel gear reducer with a variety of types are standardized
2. all ratio of 1:1,1.5:12:12.5:thirteen:fourteen:1and 5:1 are actual 1s,
three. typical performance is ninety eight%.
Advantage:
Self-locking potential
Can be pushed straight by motor or other power or manual
Can be personalized in accordance user’s demand
Compact configuration, little size, lightw8
Handy installation, flexible operation
High reliability and stability
Prolonged services daily life
Far more link kind and many others.
Gearboxes can be used in various fields of comprehensive processing, agriculture, chemical processing, oil and gas, power transmission and distribution systems, logistics, warehousing and other industries. Gear reducers are normally utilized exactly where larger torque and/or reduce rotational speeds are essential, or if electrical power requirements to be transmitted at alternating angles, this kind of as in right-angle motors. It can also modify the direction of rotation, as effectively as clockwise and counterclockwise. EP delivers a full range of equipment reducers with correct angle worms and large performance choices. Electrical Equipment Aluminum merchandise are a lightweight and tough option to present-day solid iron and steel models and can be stocked or personalized created to your actual specs. EP gearboxes are light-weight and durable, aluminum worm gearboxes are created for limited spaces, including difficult-to-set up OEM types as nicely as cellular tools. Eccentric reducers are accessible as compact aluminum or cast iron inline reducers with seal daily life rankings from 15HP (aluminum) to 40HP (cast iron). In addition to our normal and modified common products, our engineers will operate with you to layout and develop customized options for several generate systems to fit your application needs.
We are experienced transmission dealers and offer a extensive selection of transmissions, an important component of many travel programs. Gearboxes can be utilised to reduce or enhance pace, boost torque, reverse or adjust the route of a generate shaft. Gearboxes are also acknowledged as gear drives, velocity reducers, equipment motors, speed reducers and equipment reducers.
China Good quality High Quality Nmrv Right Angle Speed Reducer Worm Gearbox Custom
Merchandise Description
Substantial-High quality Nmrv Correct Angle Velocity Reducer Worm Gearbox
Features:
one. Light-weight in bodyweight and non-rusting
2. Sleek in running, can function prolonged time in dreadful problems
3. High effectiveness, minimal sounds
four. Great-searching in physical appearance, sturdy in provider life and tiny in quantity
Merchandise picture:
Specification for worm gearbox:
| Product | 571 ~ one hundred fifty |
| Electrical power | .06kw ~ 15kw |
| Enter velocity | 750rpm ~ 2000rpm |
| Reduction ratio | 1/5 ~ 1/one hundred |
| Enter motor | AC (1 phase or 3 section) / DC / BLDC / Stepper / Servo |
| Output shaft | Reliable shaft / Hollow shaft / Output flange… |
| Dimension common | Metric dimension / Inch size |
| Material of housing | die-cast aluminum / Forged iron / Stainless metal |
| Equipment | Flange / Strong shaft / Torque arm / Go over … |
FAQ
Q: Can you make the gearbox with customization?
A: Yes, we can customise for each your request, like flange, shaft, configuration, material, and many others.
Q: Do you give samples?
A: Indeed. The sample is obtainable for tests.
Q: What is your MOQ?
A: It is 10pcs for the commencing of our company.
Q: What is actually your direct time?
A: Standard merchandise want 5-30days, a little bit longer for personalized items.
Q: Do you supply techCZPT help?
A: Of course. Our firm have layout and improvement staff, we can give techCZPT assist if you
want.
Q: How to ship to us?
A: It is accessible by air, or by sea, or by train.
Q: How to spend the cash?
A: T/T and L/C are preferred, with a different forex, such as USD, EUR, RMB, and many others.
Q: How can I know the product is ideal for me?
A: >1ST verify drawing and specification >2nd test sample >3rd start off mass creation.
Q: Can I come to your business to check out?
A: Sure, you are welcome to pay a visit to us at any time.
Q: How shall we get in touch with you?
A: You can send out an inquiry directly, and we will answer inside 24 several hours.
When seeking at a reducer vs a gearbox, often the only big difference is terminology. This is because all reducers are gearboxes. However, not all gearboxes are retarders. This could audio complex, but it’s in fact fairly simple. A reducer is a gear established between the motor and the machine. The function of the reducer is to minimize the rotational speed transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (input) made by the motor. Second, a reducer, as the title implies, minimizes the velocity of the enter (output in rpm) so that the output is the correct pace. The term “gearbox” is just a generic expression utilised for the gear practice amongst the motor and the equipment. Therefore, all reducers are gearboxes. Nevertheless, not all gearboxes decrease enter pace. Despite the fact that unusual, gearboxes can actually enhance input speeds. By considerably the most common kind of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China Professional Low Noise & High Speed T Series Small Right Angle 90 Degree Gearbox Spiral Bevel Gears Gearbox Engineering
Solution Description
Specs:
1. T series sprial bevel equipment reducer with various sorts are standardized
2. all ratio of 1:1,1.5:twelve:twelve.5:thirteen:14:1and 5:1 are true ones,
three. typical efficiency is ninety eight%.
Gain:
Self-locking ability
Can be driven immediately by motor or other power or handbook
Can be tailored in accordance user’s desire
Compact configuration, small measurement, light-weight
Convenient set up, adaptable procedure
Large reliability and security
CZPT support daily life
Much more relationship type and many others.
Gearboxes are mechanical products that support drive systems sustain optimum velocity and torque for programs. Also identified as gearboxes and equipment drives, they decrease the rotational pace of the enter shaft by a particular proportion and enhance the power delivered to the output shaft by the identical proportion. Ratio multipliers enhance the deceleration and torque provided by the reducer by a particular ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are components utilised with the reducer. They are typically utilised in purposes exactly where the reducer is not straight related to the travel system.