Product Description
Product Description
Company Profile
In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).
Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.
We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.
Certifications
Our Factory
Sample Room
Why choose us?
1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.
2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.
3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.
4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.
5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
Packaging & Shipping
FAQ
Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years
Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.
Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
| Application: | Motor, Machinery, Agricultural Machinery, Lawn Mower/Grass Rotary Cutter/Agriculture Slasher |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Straight Bevel |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Worm Gearbox vs. Helical Gearbox: A Comparison
Worm gearboxes and helical gearboxes are two popular types of gear systems, each with its own set of advantages and disadvantages. Let’s compare them:
| Aspect | Worm Gearbox | Helical Gearbox |
| Efficiency | Lower efficiency due to sliding friction between the worm and worm wheel. | Higher efficiency due to rolling contact between helical gear teeth. |
| Torque Transmission | Excellent torque transmission and high reduction ratios achievable in a single stage. | Good torque transmission, but may require multiple stages for high reduction ratios. |
| Noise and Vibration | Generally higher noise and vibration levels due to sliding action. | Lower noise and vibration levels due to smoother rolling contact. |
| Backlash | Higher inherent backlash due to the design. | Lower backlash due to meshing of helical teeth. |
| Efficiency at Higher Speeds | Less suitable for high-speed applications due to efficiency loss. | More suitable for high-speed applications due to higher efficiency. |
| Overload Protection | Natural self-locking feature provides some overload protection. | May not have the same level of inherent overload protection. |
| Applications | Commonly used for applications requiring high reduction ratios, such as conveyor systems and heavy-duty machinery. | Widely used in various applications including automotive transmissions, industrial machinery, and more. |
Both worm and helical gearboxes have their place in engineering, and the choice between them depends on the specific requirements of the application. Worm gearboxes are preferred for applications with high reduction ratios, while helical gearboxes are chosen for their higher efficiency and smoother operation.
What is a Worm Gearbox and How Does It Work?
A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.
The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.
One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.
editor by CX 2023-08-29
China Manufacturers Worm Gear Reduction Gearbox in Competitive Price for Textile Industry worm gearbox exploded view
Product Description
Solution Description
Item Parameters
Packaging & Shipping and delivery
Organization Profile
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Worm reducer gearbox – What You Need to Know
When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.
Features
Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.
Functions
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
Applications
This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
Cost
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
aspect
Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.
Worm gear reducer gearbox oil
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by CX 2023-04-21
China Professional China Made Transmission Gearbox Manufacturers for Agricultural Machine supplier
Item Description
China Produced Transmission Gearbox Producers for Agricultural Machine
|
Product No. |
9.311 |
|
Ratio |
1:3 |
|
Teeth |
12/36 |
|
Module |
4.35 |
|
HP |
50 |
|
Rated Input |
540rpm |
|
Enter/Output Description |
Hexagon Spline |
|
Optic Axis |
|
|
Internet W8 |
21kg |
|
Product No. |
AG135 |
|
Ratio |
one:1 |
|
Tooth |
twenty/twenty |
|
Mould |
6. |
|
Rated Enter |
640rpm |
|
Enter/Output Description |
Hexagon Spline(1 3/8 Z6) |
|
Hexagon Spline(1 3/8 Z6) |
|
|
Net W8 |
17kg |
|
Product No. |
CX-281 |
|
Ratio |
1:1 |
|
Enamel |
19/19 |
|
Module |
four.5 |
|
Rated Enter |
540rpm |
|
Input/Output Description |
Hexagon Spline (1 3/8 Z6) |
|
Optic Axis |
|
|
Net W8 |
seven.5kg |
|
Product No. |
HC-012-eleven |
|
Ratio |
one:two |
|
Enamel |
10/twenty |
|
Module |
3. |
|
HP |
10 |
|
Rated Input |
540rpm |
|
Input/Output Description |
Optic Axis |
|
Optic Axis |
|
|
Web W8 |
3.8kg |
|
Merchandise No. |
HC-30 |
|
Ratio |
one:2.83 |
|
Enamel |
twelve/34 |
|
Module |
3.5 |
|
HP |
thirty |
|
Rated Enter |
540rpm |
|
Enter/Output Description |
Hexagon Spline ( 1 3/8 Z6 ) |
|
Optic Axis |
|
|
Net W8 |
17kg |
Our Gearbox has several objects for your deciding on and we can make as for every your drawing or sample to meet your particular request
1. Huge output torque
two. Secure, dependable, inexpensive and resilient
3. Secure transmission, peaceful operation
4. High carrying potential
5. High modularization design and style, may possibly equip with numerous outer electrical power enter conveniently. Exact same device sort may equip with different
power motor. It is easy to recognize the blend and junction in between each and every device kind
six. Transmission ratio: Good division, broad scope. The blended device sort may possibly type really massive transmission ratio, i. E. Output
really low rotary pace.
7. Type of set up: The position to be installed is not constrained.
eight. Substantial strength, compact the box physique of higher toughness solid iron, equipment and equipment shaft adapts the fuel carbonization, quenching and
wonderful grinding process, for that reason the bearing potential of device volume is higher.
nine. Long lifestyle: Beneath the situation of correct kind decided on(such as picking suitable operation parament ) typical operation and
main10ance, the daily life if principal elements velocity reducer(apart from sporting elements)should not be less than 20000 several hours. The putting on elements
incorporate lubricating oil, oil seal and bearing.
10. Lower sounds: Simply because principal areas of pace reducer are processed, and examined critically, for that reason the noise of velocity reducer is
lower.
eleven.Our gear box have attained the CZPT intercontinental degree, can exchange the identical type of merchandise imported.
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HangZhouCzptIndustry Co., Ltd. is a specialised provider of a entire variety of chains, sprockets, gears, equipment racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Because of to our sincerity in supplying greatest service to our clientele, comprehending of your requirements and overriding feeling of duty towards filling ordering demands, we have attained the have faith in of consumers globally. Obtaining accrued treasured encounter in cooperating with foreign consumers, our items are marketing effectively in the American, European, South American and Asian marketplaces. Our goods are created by CZPT computerized machinery and tools. In the meantime, our products are made according to higher high quality specifications, and complying with the worldwide superior normal criteria.
With several years’ expertise in this line, we will be trustworthy by our positive aspects in aggressive price, 1-time delivery, prompt reaction, on-hand engineering support and very good after-product sales services.
Furthermore, all our manufacturing methods are in compliance with ISO9001 expectations. We also can style and make non-standard products to meet customers’ special specifications. Top quality and credit history are the bases that make a corporation alive. We will supply best companies and large good quality merchandise with all sincerity. If you want any information or samples, you should speak to us and you will have our shortly reply.
FAQ:
Q1: Are you investing firm or manufacturer ?
A: We are manufacturing unit.
Q2: How extended is your shipping and delivery time and cargo?
one.Sample Lead-moments: usually ten workdays.
two.Generation Guide-instances: twenty-40 workdays right after obtaining your deposit.
Q3. What is your phrases of payment?
A: T/T thirty% as deposit, and 70% ahead of shipping.
Q4: What is your advantages?
1. Producer,the most competitive price tag and great top quality.
2. Perfect specialized engineers give you the greatest help.
three. OEM is available.
four. Abundant inventory and swift delivery.
Q5. If you cannot locate the merchandise on our website,what do you next?
Please send us inquiry with merchandise images and drawings by electronic mail or other techniques and we will examine.
Gearboxes can be used in a variety of fields of extensive processing, agriculture, chemical processing, oil and gasoline, energy transmission and distribution techniques, logistics, warehousing and other industries. Equipment reducers are typically employed exactly where greater torque and/or lower rotational speeds are essential, or if electricity needs to be transmitted at alternating angles, this sort of as in proper-angle motors. It can also alter the direction of rotation, as effectively as clockwise and counterclockwise. EP provides a comprehensive variety of gear reducers with appropriate angle worms and large effectiveness choices. Electric Equipment Aluminum products are a lightweight and tough substitute to present-day solid iron and steel designs and can be stocked or customized made to your actual technical specs. EP gearboxes are light-weight and tough, aluminum worm gearboxes are developed for restricted areas, like hard-to-install OEM patterns as effectively as cell products. Eccentric reducers are obtainable as compact aluminum or forged iron inline reducers with seal lifestyle scores from 15HP (aluminum) to 40HP (solid iron). In addition to our common and modified standard items, our engineers will function with you to layout and construct customized answers for numerous generate systems to suit your software wants.
Gearboxes and reducers are enclosed mechanical reduction devices commonly utilised in present-day automated management systems to command torque from your motors and achieve other movement-connected responsibilities. A gearbox makes it possible for you to boost torque whilst minimizing the velocity of your key mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the enter shaft. This creates a mechanical gain, increasing torque. Conversely, your gearbox can be set in reverse, offering improved shaft speed and lowered torque. Two widespread transmission configurations are straight and appropriate angle. On the web models generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Proper-angle types normally use worm or helical equipment drives, even so, hybrid drives are also offered. Gearmotors blend an enclosed gear set with an electrical motor to improve torque and efficiency even though minimizing speed. Whilst further friction, inertia, or sharp load modifications for quick-phrase procedure of the actuator can trigger troubles, they offer a long operating life by avoiding overloading. Various gear ratios, speeds and torques are available to assist optimize overall performance and decrease prospective troubles. Search to uncover the appropriate gearbox and reducer for your automation project.
