55 Gallon Steel Drum Production Line

55 Gallon Steel Drum Production Line

CZPT steel drum production line

 

I. Uncooked components usage/generation potential
 

Plate thickness (mm) Finihed drums (pcs/T) Generation capacity (kg/pc)
one.two 41 21.5
one.0B Up and base addresses one.two forty seven 19
Drum physique one.
1. fifty eighteen
.9B Up and bottom handles 1. 54 sixteen.8
Drum entire body .9
.nine 56 16.two
.eight   ninety seven ten.28

 

II. CZPT metal drum production services

A. Front part gear
one. Decolier
2. CZPT Up-coiling unit
3. CZPT supporter
four. Aspect deviation rectifying gadget
5. Sizing & flattening equipment
six. Cutting device – for drum human body
7. Cutting equipment – for squander sheet
8. Arch form guiding system
nine. Stacking auto
ten. CZPT program
eleven. CZPTtric management program
twelve. Leading & Bottom protect conveyor gadget

one.CZPT Up-Coiling  Device

   a) Up-Coiling Help Platform is for storing steel coil and facillitate Material Feed Trolley for delivering content.

   b) Content Feed Trolley is used for have steel coil.. It is operated with hydraulic system to press cylinder for

   reciprocating linear movement and equipment box to deliver steel coil in parallel to the centre of uncoiling device so as to

   assure the correcting.

2.Decoiler & CZPT Supporter

a)Uncoiling width: 916-1320mm

b)Plate thickness: .six-1.2mm

c)Motor energy: five.0KW

d)Uncoiler potential: 10t

e)Within diameter: ¢470-520mm, Outdoors diameter: ≤¢1200

f)CZPT size: 3900x1500x1940(mm), Total weight: 5T

three.Sizing &Flattening CZPT
Quick introduction:7 rollers operating,servo automated sizing,worm and gear modify the leveled plate thickness.

Purpose:The clearances of up and down rollers can be modified by the higher hand-wheel while determine can be shown by dial indicator. The operation linear speed is adjusted step-considerably less. It can be controlled by the signal of mid-bridge for high and low speed change. 

Main technics:

a)Plate width: 916-1320(mm)

b)Plate thickness:.6-one.2(mm)

four. Chopping CZPT
Function: Cut the leveled metal plate into drum physique.

Primary technics:

a)Plate width:≤1500mm

b)Plate thickness:≤3mm

c)Motor energy: three.0KW

d)Cutting capacity:≤20 times/min

e)CZPT dimensions:1800x950x1500(mm),Overall bodyweight: 3T

 5.CZPT Station

Function:Supply oil for the oil cylinder of decoiler, lifting system,uncoiling supporter,and overturn equipment to make confident stably functioning.

Primary technics:

a)Motor electricity:seven.5KW

b)CZPT dimension:800x800x1500(mm),Total weight: .5T

six.CZPTtric Manage System
Operate: Management the decoiler,flattening equipment and other front part equipments operating.

B. Go over equipment
one. Best & Bottom protect mould
two. Double locking mould
3. 63T pressing machine
four. 160T urgent device
five. Pre-coiling & Gluing device

1. Leading & Base go over mould

Quick introduction:Outfitted with two sets of 160T pressing devices

Function: Punching the base protect

Main technics:

a)Motor power:eighteen.5KW

b)Operating ability:5-26 pcs/min

c)CZPT measurement:2185x1420x3070(mm),Complete bodyweight: 14.5T

two.Drum Injection CZPT

Quick introduction: Equipped with one set of 63T urgent equipment

Double punching mould: punch oil filler and breathable mouth of the base go over.

CZPT dimensions: 710x480x300(mm)

Complete bodyweight: .5T

Double locking mould: lock oil filler and breathable mouth of the bottom include.

CZPT size: 710x480x300(mm)

Whole excess weight: .5T

Major technics:

a)Motor energy: 11KW

b)CZPT size :1800x1232x2550(mm)

c)Total weight: 5.5T

three.Pre-Coiling & Gluing CZPT

Limited introduction: Pre-coiling equipment for the base go over, cylinder thrust the cam to perform, computerized glue- spaying method.It has benefits of security,stablity, easy edging.

 Main technics:

a)CZPT dimensions:1600x1400x1350(mm)

b)Total weight: four.5T

C. Middle section equipment

one. Stacking desk
2. Circle-rolling device
3. Seam welding device
4. Edging & Beading equipment
five. Corrugation (W Rib) device
6. Edge-curling machine
seven. Express system
eight. CZPTtric management method
9. Leakage checking equipment

1.Circle-rolling CZPT

Limited introduction:three rollers working.

Major technics:

a)Rolled plated width:≤1100mm

b)Plate thickness:.6-one.two(mm)

c)Circle diameter:≤570mm

d)Motor electrical power:1.5KW

e)CZPT dimension:2200x750x1300(mm),Overall weight: 1.5T

2.Seaming CZPT(BH-a hundred and fifty-5Z)

Quick instruction:This computerized seaming device dismisses the place welding approach,it is our recently  developed drum seaming device.All of elements adopts domestic outstanding raw material,cupreous welding rollers.

Major technics:

a)Welding CZPT ability:150KVA

b)Driving type: pneumatic 

c)Recent: alternating present

d)Frequency range: large frequency

e)Working concept : contravariant 

three.Edging&Beading CZPT

Limited introduction:controlled by PLC,hydraulic drive

Principal technics:

a)Beading peak:≤14mm

b)Drum top:894-905(mm)

c)CZPT system force:8Mpa

d)Air pressure:.1Mpa

e)CZPT measurement:3700x700x1600(mm),Whole bodyweight: 5T

CZPT Station:

Main technics:

a) CZPT size: 1800x860x1700 (mm)

b) Total bodyweight: 1T

c) Motor electrical power: 22KW

4.Corrugation (W rib) CZPT

Quick introduction:managed by PLC,hydraulic push

Main technics:

a)Corrugating height:≤3mm

b)W rib peak:≤9mm

c)Drum peak:884-895(mm)

d)W rib area:280mm

e)Motor power:11KW

f)CZPT dimension:4500x650x2100(mm),Whole fat: 7T

CZPT station:   

a)CZPT dimensions:1800x860x1700(mm)

b)Whole excess weight: 1T

c)Motor energy: 7.5KW

5.Edge-Curling CZPT

Brief introduction:controlled by PLC,hydraulic travel,7 layers edge curling.

Principal technics:

a)Drum height:886-897(mm)

b)Motor electrical power:45KW

c)CZPT measurement:4800x1300x2200(mm),Total excess weight: 13T

CZPT station:   

a)CZPT size:1800x860x1700(mm)

b)Complete excess weight: 1T

c)Motor energy: seven.5KW

six.  Leakage Examining CZPT

Short introduction:Handbook/computerized management,pneuma lock.

Major technics:

a)Checking drum diameter:560-570(mm)

b)Drum top:886-897(mm)

c)Strain:.03Mpa

d) CZPT dimensions:2530x700x1100(mm),Total bodyweight: 2T

seven.Multi-part Convey Device

Short introduction:Express the drum human body to be edged,beaded,Corrugated W rib reinforced and sealed bottom include with PLC controlling.

Main technics:

a) Motor energy:4.0KW

b) CZPT dimension:11000x2100x1000(mm)

c) Whole bodyweight: 3T

D. Rear part products
one. Front section trans-line
two. Degreasing & Phosphorization space
three. Washing & Drying space
4. Overturn tools
five. Painting area
six. Front drum-separation machine
7. Drying room following portray
8. Bck drum separation equipment
nine. Air cooling method
10. Rear area trans-line
11. CZPTtric control technique

1. Degreasing & Phosphorization Room

Limited introduction: This element is used to transportation the drums,controlled by PLC, adopts spraying unit to computerized clear the coil, phosphorize and washing the grease on the drums. The conveyor system adopts excellent metal, inwalls are created of  1mm steel plate.

Primary technics:

a)CZPT dimension:36000x2110x2060(mm)

b)Overall fat: 30T

two. Washing & Drying Place

Short introduction:Drying the h2o on the surface area of the drum, controlled by PLC.The entire equipment adopts fuel heating devices.Admirer is mounted on the top of the area, so that sizzling and biking wind can be produced to pace up the drying.

Principal technics:

a) Motor electricity:25KW

b) CZPT measurement:20000x1920x3600(mm)

c) Overall weight: 25T

3.Painting Space(double hues)


Perform:  The conveyor gadget is managed by PLC, rotating desk make the drums intently, painting system paint the drums in & outside with the spray gun. One coloration or various can be substitute. Mode of drinking water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray tools is produced of Chang CZPT.

Major technics:

a) Motor energy: 55KW

b) CZPT size: 7400x4990x3600(mm)

c) Total fat: 15T

four.Front Drum Distributor

Perform: Transportation the drums to the conveyor line of outdoors portray&stiffening room, the cylinder is controlled by PLC.

Principal technics:

a) Motor electricity: two.0KW

b) CZPT size: 1500x1050x800(mm)

c) Complete weight: 1T

five.Drying Line after Portray

Operate: The conveyor device is controlled by PLC, adopts fuel heating inwall of the place is outfitted with heating tubes. Enthusiast is set up on the prime of the space, so that dry the paint.

Principal technics:

a) Motor electrical power: 35KW

b) CZPT dimensions: 36000x2100x4300(mm)

c) Total fat: 30T

6.Down-drum Roller Trans-line

Function: The device transports the dried drums to the ground.

Primary technics:

a) Motor electrical power: one.5KW

b) CZPT size:2000x900x800(mm)

c) Complete fat: .3T

seven.Overturn CZPT

Purpose: Adjust the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.

Primary technics:

a) CZPT measurement: 1400x690x850(mm)

b) Total bodyweight: .5T

 

 

 

 

 

 

   

 

 

 

 

 

55 Gallon Steel Drum Production Line